JCB 506-36, 507-42, 509-42, 510-42, 510-56, 512-56, 514-56 Loadall Operator Manual 9831-0050

Description

• Model List:
  • 506-36, 507-42, 509-42, 510-42, 510-56, 512-56, 514-56 Loadall

• 1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cab-Canopy ………………………………………………………………………………………………………………………… 2
• 8. Cross References ………………………………………………………………………………………………………………… 2
• 9. Safety
• 10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 11. Safety Warnings …………………………………………………………………………………………………………………… 3
• 12. General Safety …………………………………………………………………………………………………………………….. 4
• 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
• 14. About the Product
• 15. Introduction
• 16. General ……………………………………………………………………………………………………………………………….. 7
• 17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 18. Product Compliance ……………………………………………………………………………………………………………… 7
• 19. Description
• 20. General ……………………………………………………………………………………………………………………………….. 8
• 21. Intended Use ……………………………………………………………………………………………………………………….. 8
• 22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
• 23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
• 24. Danger Zone ……………………………………………………………………………………………………………………….. 8
• 25. Main Component Locations …………………………………………………………………………………………………… 8
• 26. Product and Component Identification
• 27. Machine …………………………………………………………………………………………………………………………….. 10
• 28. Axle ………………………………………………………………………………………………………………………………….. 11
• 29. Gearbox …………………………………………………………………………………………………………………………….. 12
• 30. Operator Protective Structure ………………………………………………………………………………………………. 12
• 31. Safety Labels
• 32. General ……………………………………………………………………………………………………………………………… 14
• 33. Safety Label Identification ……………………………………………………………………………………………………. 14
• 34. Operator Station
• 35. Component Locations …………………………………………………………………………………………………………. 16
• 36. Interior Switches
• 37. Ignition Switch ……………………………………………………………………………………………………………………. 17
• 38. Multi-Purpose Switch ………………………………………………………………………………………………………….. 17
• 39. Cab Interior Light ……………………………………………………………………………………………………………….. 18
• 40. Console Switches
• 41. General ……………………………………………………………………………………………………………………………… 19
• 42. Road Lights ……………………………………………………………………………………………………………………….. 19
• 43. Rear Fog Lights …………………………………………………………………………………………………………………. 19
• 44. Hazard Warning Lights ……………………………………………………………………………………………………….. 19
• 45. Work Lights ……………………………………………………………………………………………………………………….. 19
• 46. Boom Work Light ……………………………………………………………………………………………………………….. 20
• 47. Right-Hand-Side Work Lights ………………………………………………………………………………………………. 20
• 48. Information ………………………………………………………………………………………………………………………… 20
• 49. Beacon ……………………………………………………………………………………………………………………………… 20
• 50. Controls Isolation ……………………………………………………………………………………………………………….. 20
• 51. Stabiliser Isolation ………………………………………………………………………………………………………………. 20
• 52. Rear Window Wiper ……………………………………………………………………………………………………………. 21
• 53. Roof Window Wiper ……………………………………………………………………………………………………………. 21
• 54. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 21
• 55. Operation
• 56. Introduction
• 57. General ……………………………………………………………………………………………………………………………… 23
• 58. Operating Safety
• 59. General ……………………………………………………………………………………………………………………………… 24
• 60. Worksite Safety ………………………………………………………………………………………………………………….. 26
• 61. Risk Assessment ……………………………………………………………………………………………………………….. 27
• 62. Walk-Around Inspection
• 63. General ……………………………………………………………………………………………………………………………… 29
• 64. Entering and Leaving the Operator Station
• 65. General ……………………………………………………………………………………………………………………………… 30
• 66. Emergency Exit ………………………………………………………………………………………………………………….. 30
• 67. Doors
• 68. Operator Door ……………………………………………………………………………………………………………………. 32
• 69. Battery Isolator
• 70. General ……………………………………………………………………………………………………………………………… 34
• 71. Before Starting the Engine
• 72. General ……………………………………………………………………………………………………………………………… 35
• 73. Operator Seat
• 74. General ……………………………………………………………………………………………………………………………… 36
• 75. Suspension Seat ………………………………………………………………………………………………………………… 36
• 76. Seat Belt
• 77. General ……………………………………………………………………………………………………………………………… 37
• 78. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 37
• 79. Starting the Engine
• 80. General ……………………………………………………………………………………………………………………………… 39
• 81. Stopping and Parking
• 82. General ……………………………………………………………………………………………………………………………… 41
• 83. Preparing for Travel
• 84. General ……………………………………………………………………………………………………………………………… 42
• 85. Preparing for Road Travel …………………………………………………………………………………………………… 42
• 86. Preparing for Worksite Travel ………………………………………………………………………………………………. 43
• 87. Beacon ……………………………………………………………………………………………………………………………… 44
• 88. Safety Equipment
• 89. Control Lock ………………………………………………………………………………………………………………………. 46
• 90. Drive Controls
• 91. Steering Wheel ………………………………………………………………………………………………………………….. 47
• 92. Steering Column ………………………………………………………………………………………………………………… 47
• 93. Accelerator Pedal ……………………………………………………………………………………………………………….. 47
• 94. Service Brake Pedal …………………………………………………………………………………………………………… 47
• 95. Park Brake ………………………………………………………………………………………………………………………… 48
• 96. Transmission Drive Lever ……………………………………………………………………………………………………. 48
• 97. Gear Lever ………………………………………………………………………………………………………………………… 49
• 98. Transmission Dump Switch …………………………………………………………………………………………………. 49
• 99. Steer Mode Control ……………………………………………………………………………………………………………. 50
• 100. Instruments
• 101. Instrument Panel ………………………………………………………………………………………………………………… 51
• 102. Getting the Machine Moving
• 103. General ……………………………………………………………………………………………………………………………… 70
• 104. Slopes
• 105. General ……………………………………………………………………………………………………………………………… 72
• 106. Driving on Slopes ………………………………………………………………………………………………………………. 72
• 107. Working on Slopes …………………………………………………………………………………………………………….. 73
• 108. Driving the Machine
• 109. Steer Modes ………………………………………………………………………………………………………………………. 75
• 110. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 75
• 111. Towing Other Equipment …………………………………………………………………………………………………….. 75
• 112. Operating Levers-Pedals
• 113. General ……………………………………………………………………………………………………………………………… 78
• 114. Control Layouts ………………………………………………………………………………………………………………….. 78
• 115. Boom Controls …………………………………………………………………………………………………………………… 78
• 116. Chassis Levelling Controls ………………………………………………………………………………………………….. 79
• 117. Stabiliser Controls ………………………………………………………………………………………………………………. 80
• 118. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 82
• 119. Lifting and Loading
• 120. General ……………………………………………………………………………………………………………………………… 84
• 121. Load Charts ………………………………………………………………………………………………………………………. 84
• 122. Boom Indicators …………………………………………………………………………………………………………………. 87
• 123. Inclinometers ……………………………………………………………………………………………………………………… 87
• 124. Interlocks …………………………………………………………………………………………………………………………… 88
• 125. Rear Axle Stabilization (RAS) System ………………………………………………………………………………….. 88
• 126. Working with the Boom
• 127. General ……………………………………………………………………………………………………………………………… 91
• 128. Fork Ratings ………………………………………………………………………………………………………………………. 91
• 129. Repositioning the Forks ………………………………………………………………………………………………………. 92
• 130. Working with Pallets …………………………………………………………………………………………………………… 93
• 131. Working with Bales …………………………………………………………………………………………………………….. 95
• 132. Working with Irregular Loads ……………………………………………………………………………………………….. 96
• 133. Stacking Loads ………………………………………………………………………………………………………………….. 97
• 134. Filling the Shovel ……………………………………………………………………………………………………………….. 98
• 135. Suspended Loads ………………………………………………………………………………………………………………. 99
• 136. Heating, Ventilating and Air-Conditioning (HVAC)
• 137. General ……………………………………………………………………………………………………………………………. 101
• 138. Air-Conditioning Controls …………………………………………………………………………………………………… 101
• 139. Face Level Fan ………………………………………………………………………………………………………………… 103
• 140. Fire Extinguisher
• 141. General ……………………………………………………………………………………………………………………………. 104
• 142. Moving a Disabled Machine
• 143. General ……………………………………………………………………………………………………………………………. 105
• 144. Jump-Starting the Engine ………………………………………………………………………………………………….. 105
• 145. Recovery Hitch …………………………………………………………………………………………………………………. 106
• 146. Lifting the Machine
• 147. General ……………………………………………………………………………………………………………………………. 108
• 148. Transporting the Machine
• 149. General ……………………………………………………………………………………………………………………………. 109
• 150. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 109
• 151. Operating Environment
• 152. General ……………………………………………………………………………………………………………………………. 111
• 153. Operating in Low Temperatures …………………………………………………………………………………………. 111
• 154. Operating in High Temperatures …………………………………………………………………………………………. 112
• 155. Arctic Kit ………………………………………………………………………………………………………………………….. 112
• 156. Refuelling
• 157. General ……………………………………………………………………………………………………………………………. 114
• 158. Low Fuel Levels ……………………………………………………………………………………………………………….. 114
• 159. Filling the Tank …………………………………………………………………………………………………………………. 114
• 160. Attachments
• 161. Working with Attachments
• 162. Introduction ………………………………………………………………………………………………………………………. 119
• 163. Attachments for your Machine ……………………………………………………………………………………………. 119
• 164. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 122
• 165. Quick-fit Carriage
• 166. General ……………………………………………………………………………………………………………………………. 126
• 167. Preservation and Storage
• 168. Cleaning
• 169. General ……………………………………………………………………………………………………………………………. 128
• 170. Preparation ………………………………………………………………………………………………………………………. 129
• 171. Checking For Damage
• 172. General ……………………………………………………………………………………………………………………………. 130
• 173. Storage
• 174. General ……………………………………………………………………………………………………………………………. 131
• 175. Put into Storage ……………………………………………………………………………………………………………….. 131
• 176. During Storage …………………………………………………………………………………………………………………. 132
• 177. Take out of Storage ………………………………………………………………………………………………………….. 132
• 178. Security
• 179. General ……………………………………………………………………………………………………………………………. 133
• 180. LiveLink …………………………………………………………………………………………………………………………… 133
• 181. Maintenance
• 182. Introduction
• 183. General ……………………………………………………………………………………………………………………………. 135
• 184. Owner-Operator Support ……………………………………………………………………………………………………. 135
• 185. Service-Maintenance Agreements ………………………………………………………………………………………. 136
• 186. Initial Service and Inspection ……………………………………………………………………………………………… 136
• 187. Obtaining Spare Parts ………………………………………………………………………………………………………. 136
• 188. Maintenance Safety
• 189. General ……………………………………………………………………………………………………………………………. 137
• 190. Fluids and Lubricants ……………………………………………………………………………………………………….. 138
• 191. Maintenance Schedules
• 192. General ……………………………………………………………………………………………………………………………. 142
• 193. How to Use the Maintenance Schedules …………………………………………………………………………….. 142
• 194. Maintenance Intervals ……………………………………………………………………………………………………….. 142
• 195. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 142
• 196. Functional Tests and Final Inspection …………………………………………………………………………………. 145
• 197. Maintenance Positions
• 198. General ……………………………………………………………………………………………………………………………. 148
• 199. Maintenance Position – Boom Lowered ……………………………………………………………………………….. 148
• 200. Maintenance Position – Boom Raised …………………………………………………………………………………. 149
• 201. Service Points
• 202. General ……………………………………………………………………………………………………………………………. 152
• 203. Access Apertures
• 204. General ……………………………………………………………………………………………………………………………. 156
• 205. Battery Cover …………………………………………………………………………………………………………………… 156
• 206. Engine Compartment Cover ………………………………………………………………………………………………. 156
• 207. Boom Rear Cover …………………………………………………………………………………………………………….. 157
• 208. Undershield ……………………………………………………………………………………………………………………… 158
• 209. Tools
• 210. General ……………………………………………………………………………………………………………………………. 159
• 211. Lubrication
• 212. General ……………………………………………………………………………………………………………………………. 160
• 213. Preparation ………………………………………………………………………………………………………………………. 160
• 214. Attachments
• 215. General …………………………………………………………………………………………………………………………… 161
• 216. Body and Framework
• 217. General …………………………………………………………………………………………………………………………… 162
• 218. Pivot Pins ………………………………………………………………………………………………………………………… 162
• 219. Boom
• 220. General …………………………………………………………………………………………………………………………… 165
• 221. Boom Chains …………………………………………………………………………………………………………………… 165
• 222. Operator Station
• 223. General …………………………………………………………………………………………………………………………… 171
• 224. Operator Protective Structure …………………………………………………………………………………………….. 171
• 225. Seat ………………………………………………………………………………………………………………………………… 171
• 226. Seat Belt …………………………………………………………………………………………………………………………. 171
• 227. Controls …………………………………………………………………………………………………………………………… 172
• 228. Engine
• 229. General …………………………………………………………………………………………………………………………… 173
• 230. Oil …………………………………………………………………………………………………………………………………… 174
• 231. Drive Belt ………………………………………………………………………………………………………………………… 175
• 232. Emissions Control System ………………………………………………………………………………………………… 175
• 233. Air Filter
• 234. General …………………………………………………………………………………………………………………………… 179
• 235. Outer Element …………………………………………………………………………………………………………………. 179
• 236. Dust Valve ………………………………………………………………………………………………………………………. 180
• 237. Restriction Indicator ………………………………………………………………………………………………………….. 180
• 238. Fuel System
• 239. General …………………………………………………………………………………………………………………………… 182
• 240. Tank ……………………………………………………………………………………………………………………………….. 182
• 241. Cooling System
• 242. General …………………………………………………………………………………………………………………………… 184
• 243. Coolant ……………………………………………………………………………………………………………………………. 184
• 244. Cooling Pack …………………………………………………………………………………………………………………… 184
• 245. Brakes
• 246. General …………………………………………………………………………………………………………………………… 186
• 247. Park Brake ………………………………………………………………………………………………………………………. 186
• 248. Service Brake ………………………………………………………………………………………………………………….. 188
• 249. Gearbox
• 250. Oil …………………………………………………………………………………………………………………………………… 189
• 251. Axles
• 252. Oil …………………………………………………………………………………………………………………………………… 190
• 253. Wheels
• 254. General …………………………………………………………………………………………………………………………… 191
• 255. Tyres
• 256. General ……..