JCB 5CX ECO Backhoe Loader Operator Manual 9821-3200

Description

• Model List:
  • 5CX ECO Backhoe Loader

• 1. Safety Notices
• 2. Important Information ……………………………………………………………………….. ix
• 3. The Operator Manual …………………………………………………………………… ix
• 4. Safety Warnings ………………………………………………………………………….. ix
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cab-Canopy …………………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB Backhoe Loader ………………………………………………………………2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Component List …………………………………………………………………………….2
• 16. Safety Check List ……………………………………………………………………………….3
• 17. Safety – Yours and Others ………………………………………………………………3
• 18. General Safety ……………………………………………………………………………..3
• 19. Operating Safety …………………………………………………………………………..5
• 20. Maintenance Safety ……………………………………………………………………….8
• 21. Safety Labels …………………………………………………………………………………..13
• 22. Introduction …………………………………………………………………………………13
• 23. Safety Label Identification …………………………………………………………….14
• 24. Identifying Your Machine …………………………………………………………………..17
• 25. Machine Identification Plate ………………………………………………………….17
• 26. Component Identification Plates …………………………………………………….18
• 27. Transmission Identification Numbers ……………………………………………..19
• 28. ROPS-FOPS Certification plate ……………………………………………………..20
• 29. FOPS Data Plate …………………………………………………………………………20
• 30. Machine Security ……………………………………………………………………………..21
• 31. Introduction …………………………………………………………………………………21
• 32. JCB Plantguard …………………………………………………………………………..21
• 33. LiveLink ……………………………………………………………………………………..21
• 34. Construction Equipment Security And Registration Scheme (CESAR) .21
• 35. Immobiliser …………………………………………………………………………………21
• 36. Operation
• 37. Introduction ……………………………………………………………………………………..23
• 38. Before Entering the Cab ……………………………………………………………………24
• 39. Entering and Leaving the Cab ……………………………………………………………25
• 40. Doors and Windows …………………………………………………………………………27
• 41. Opening and Closing the Door ………………………………………………………27
• 42. Opening and Closing the Side Windows …………………………………………27
• 43. Opening and Closing the Rear Window ………………………………………….28
• 44. Seat Controls …………………………………………………………………………………..29
• 45. Introduction …………………………………………………………………………………29
• 46. Standard Seat ……………………………………………………………………………..29
• 47. Electrical Options ………………………………………………………………………..31
• 48. Mechanical Seat (Option) ……………………………………………………………..33
• 49. Electrical Options – Mechanical Seat ………………………………………………33
• 50. Seat Belt …………………………………………………………………………………………34
• 51. Inertia Reel Seat Belt …………………………………………………………………..34
• 52. Visibility Aids ……………………………………………………………………………………35
• 53. Mirrors ……………………………………………………………………………………….35
• 54. Cab Layout (Manual Controls) ……………………………………………………………36
• 55. Component Key …………………………………………………………………………..37
• 56. Cab Layout (Easy Controls) ………………………………………………………………38
• 57. Component Key …………………………………………………………………………..39
• 58. Cab Layout (Advanced Easy Controls) ……………………………………………….40
• 59. Component Key …………………………………………………………………………..41
• 60. Drive Controls, Switches and Instruments ……………………………………………42
• 61. Drive Controls ……………………………………………………………………………..42
• 62. Switches …………………………………………………………………………………….48
• 63. Instruments …………………………………………………………………………………57
• 64. Hydraulic Flow Control (EcoDIG) …………………………………………………..62
• 65. TorqueLock (EcoROAD) ……………………………………………………………….65
• 66. Extreme Cold Climate Heater Switch (If fitted) …………………………………66
• 67. Air Conditioning and Cab Heater Controls ………………………………………70
• 68. Operating Levers ……………………………………………………………………………..71
• 69. Introduction …………………………………………………………………………………71
• 70. Control Layouts …………………………………………………………………………..71
• 71. Loader Controls …………………………………………………………………………..72
• 72. Excavator Controls ………………………………………………………………………81
• 73. Stabiliser Controls ……………………………………………………………………..102
• 74. Auxiliary Controls ………………………………………………………………………104
• 75. Safety Equipment …………………………………………………………………………..109
• 76. Boom and Slew Locks ………………………………………………………………..109
• 77. Overload Warning System (If fitted) …………………………………………….. 111
• 78. Beacon ……………………………………………………………………………………. 112
• 79. Fire Extinguisher (If Fitted) …………………………………………………………. 113
• 80. Before Starting the Engine ………………………………………………………………. 114
• 81. Starting The Engine ……………………………………………………………………….. 116
• 82. Starting the Engine Below -30°C (-22 °F) ……………………………………… 117
• 83. Warming Up ……………………………………………………………………………… 118
• 84. Immobiliser (If fitted) ………………………………………………………………….. 119
• 85. Preparing The Machine For Travel ……………………………………………………122
• 86. Excavator Attachments ……………………………………………………………….122
• 87. Tucked In Travel Position ……………………………………………………………122
• 88. Central Protruding Travel Position ………………………………………………..123
• 89. Road Travel Position ………………………………………………………………….123
• 90. Site Travel Position …………………………………………………………………….126
• 91. Getting The Machine Moving ……………………………………………………………127
• 92. Operating Practices ……………………………………………………………………127
• 93. Stopping and Parking the Machine ……………………………………………………130
• 94. Working With The Machine ……………………………………………………………..132
• 95. Operating Practices and Site Safety …………………………………………….132
• 96. Clothing and Safety Equipment ……………………………………………………132
• 97. Danger Zone …………………………………………………………………………….132
• 98. Log Moving-Handling ………………………………………………………………….132
• 99. Safety Practices ………………………………………………………………………..133
• 100. Working With The Loader ……………………………………………………………134
• 101. Working With The Excavator ……………………………………………………….139
• 102. Lifting (Object Handling) ……………………………………………………………..160
• 103. Getting the Machine Unstuck ………………………………………………………163
• 104. Operating Environment ……………………………………………………………………164
• 105. Operating in Low Temperatures …………………………………………………..164
• 106. Operating in High Temperatures ………………………………………………….164
• 107. Operating in Dusty or Sandy Areas ………………………………………………164
• 108. Operating in Coastal Regions ……………………………………………………..164
• 109. Operating on Wet or Soft Ground …………………………………………………164
• 110. Engine Block Heater …………………………………………………………………..164
• 111. Refuelling the Machine ……………………………………………………………………167
• 112. Low Fuel Levels ………………………………………………………………………..167
• 113. Filling the Tank ………………………………………………………………………….167
• 114. Moving A Disabled Machine …………………………………………………………….169
• 115. Towing and Retrieval ………………………………………………………………….169
• 116. Lowering a Load ………………………………………………………………………..171
• 117. Transporting The Machine ……………………………………………………………….172
• 118. Lifting A Machine ……………………………………………………………………………174
• 119. Storage of the Machine …………………………………………………………………..177
• 120. Introduction ……………………………………………………………………………….177
• 121. Storage Area …………………………………………………………………………….177
• 122. Prepare the Machine for Storage …………………………………………………177
• 123. Put the Machine into Storage ………………………………………………………177
• 124. During Storage ………………………………………………………………………….177
• 125. Take the Machine Out of Storage …………………………………………………178
• 126. Routine Maintenance
• 127. Service Requirements …………………………………………………………………….179
• 128. Introduction ……………………………………………………………………………….179
• 129. Owner-Operator Support …………………………………………………………….179
• 130. Service-Maintenance Agreements ……………………………………………….179
• 131. Initial Service and Inspection ……………………………………………………….179
• 132. Fit for Purpose Tests for Lifting Equipment …………………………………….180
• 133. Obtaining Replacement Parts ………………………………………………………180
• 134. Health and Safety …………………………………………………………………………..181
• 135. Lubricants …………………………………………………………………………………181
• 136. Battery ……………………………………………………………………………………..183
• 137. Service Schedules ………………………………………………………………………….185
• 138. Introduction ……………………………………………………………………………….185
• 139. How to Use the Service Schedules ………………………………………………185
• 140. Calendar Equivalents …………………………………………………………………185
• 141. Pre-start Cold Checks, Service Points and Fluid Levels ………………….186
• 142. Functional Test and Final Inspection …………………………………………….190
• 143. Fluids, Lubricants and Capacities ……………………………………………………..192
• 144. Coolant Mixtures ……………………………………………………………………….194
• 145. Fuels ………………………………………………………………………………………..195
• 146. Tools …………………………………………………………………………………………….198
• 147. Toolbox (If fitted) ………………………………………………………………………..198
• 148. Carrying Tools onto the Machine ………………………………………………….198
• 149. Prepare the Machine for Maintenance ………………………………………………199
• 150. Introduction ……………………………………………………………………………….199
• 151. How to Make the Machine Safe (Loader Arm Lowered) ………………….200
• 152. How to Make the Machine Safe (Loader Arm Lifted) ………………………200
• 153. Cleaning the Machine ……………………………………………………………………..202
• 154. Introduction ……………………………………………………………………………….202
• 155. Preparing the Machine for Cleaning ……………………………………………..202
• 156. Cleaning the Machine …………………………………………………………………203
• 157. Checking for Damage ……………………………………………………………………..206
• 158. Check the Machine Body and Structure ………………………………………..206
• 159. Check the Tyres ………………………………………………………………………..206
• 160. Check the Seat and Seat Belt ……………………………………………………..206
• 161. Check the Hydraulic Hoses and Fittings ……………………………………….206
• 162. Check the Electrical Circuits ………………………………………………………..207
• 163. Checking The ROPS-FOPS Structure …………………………………………..207
• 164. Greasing ……………………………………………………………………………………….209
• 165. Introduction ……………………………………………………………………………….209
• 166. Preparing the Machine for Greasing …………………………………………….209
• 167. Loader Arms ……………………………………………………………………………..210
• 168. Excavator and Quickhitch …………………………………………………………… 211
• 169. Front Axle (All Wheel Drive Machines) ………………………………………….212
• 170. Rear Axle (All Wheel Drive Machines) ………………………………………….212
• 171. Extending Dipper ……………………………………………………………………….213
• 172. Driveshafts ……………………………………………………………………………….213
• 173. 6-in-1 Clamshovel ……………………………………………………………………..214
• 174. Stabilisers (Centremount Machines) …………………………………………….214
• 175. Loader Quickhitch ……………………………………………………………………..214
• 176. Power Sideshift …………………………………………………………………………214
• 177. Kingpost …………………………………………………………………………………..215
• 178. Knuckle (If Fitted) ………………………………………………………………………215
• 179. Excavator Quickhitch (Hydraulic) …………………………………………………216
• 180. Access Panels ……………………………………………………………………………….217
• 181. Introduction ……………………………………………………………………………….217
• 182. Engine Cover …………………………………………………………………………….217
• 183. Front Grille ………………………………………………………………………………..220
• 184. Heater and Air Conditioning …………………………………………………………….221
• 185. Cleaning the Cab Heater Fresh Air Filter ………………………………………221
• 186. Changing the Cab Air Conditioning Recirculation Filters (If Fitted) ……222
• 187. Brakes ………………………………………………………………………………………….223
• 188. Park Brake ………………………………………………………………………………..223
• 189. Electrical System ……………………………………………………………………………225
• 190. Battery ……………………………………………………………………………………..225
• 191. Jump Starting The Engine …………………………………………………………..228
• 192. Fuses (Manual Controls) …………………………………………………………….229
• 193. Fuses (Easy Controls – Advanced Easy Controls) ………………………….230
• 194. Link Box Fuses ………………………………………………………………………….231
• 195. Relays (Manual Controls with Immobiliser) ……………………………………232
• 196. Relays (Manual Controls without Immobiliser) ……………………………….233
• 197. Relays (Easy Controls with Immobiliser) ……………………………………….234
• 198. Relays (Easy Controls without Immobiliser) …………………………………..235
• 199. Relays (Advanced Easy Controls) ………………………………………………..237
• 200. Engine ………………………………………………………………………………………….239
• 201. Oil and Filter ……………………………………………………………………………..239
• 202. Cooling System …………………………………………………………………………241
• 203. Front End Accessory Drive Belt …………………………………………………..243
• 204. Air Filter ……………………………………………………………………………………245
• 205. Fuel System …………………………………………………………………………………..246
• 206. Introduction ……………………………………………………………………………….246
• 207. Water Separator and Engine Fuel Filter ………………………………………..246
• 208. Bleeding the System ………………………………………………………………….250
• 209. Hydraulic System ……………………………………………………………………………251
• 210. Introduction ……………………………………………………………………………….251
• 211. Releasing the Hydraulic Pressure ………………………………………………..251
• 212. Hydraulic Tank Filler Cap ……………………………………………………………252
• 213. Oil and Filter ……………………………………………………………………………..253
• 214. Hose Burst Protection Valves (If fitted) ………………………………………….256
• 215. Steering ………………………………………………………………………………………..257
• 216. Checking the Emergency Steer System ………………………………………..257
• 217. Transmission …………………………………………………………………………………258
• 218. Gearbox ……………………………………………………………………………………258
• 219. Axles (All Wheel Steer Machines) ………………………………………………..260
• 220. Tyres and Wheels …………………………………………………………………………..262
• 221. Tyre Inflation ……………………………………………………………………………..262
• 222. Wheel Nuts ……………………………………………………………………………….263
• 223. Wheel Alignment ……………………………………………………………………………264
• 224. Introduction ……………………………………………………………………………….264
• 225. Electronic Steer Mode Selector ……………………………………………………264
• 226. Wear Pads …………………………………………………………………………………….265
• 227. Extending Dipper Wear Pads ………………………………………………………265
• 228. Stabiliser Legs (Sideshift Machines Only) ……………………………………..267
• 229. Power Sideshift Wear Pads …………………………………………………………268
• 230. Powered Sideshift (If fitted) ……………………………………………………………..271
• 231. Chain Adjustment ………………………………………………………………………271
• 232. Cable Adjustment ………………………………………………………………………272
• 233. Windscreen Washer ……………………………………………………………………….274
• 234. Checking the Level …………………………………………………………………….274
• 235. Fire Extinguisher (if fitted) ………………………………………………………………..275
• 236. Checking the Fire Extinguisher ……………………………………………………275
• 237. Optional Attachments
• 238. Introduction ……………………………………………………………………………………277
• 239. Attachments For Your Machine ………………………………………………………..278
• 240. Connecting-Disconnecting Hydraulic Hoses ……………………………………….279
• 241. Introduction ……………………………………………………………………………….279
• 242. Connecting the Hydraulic Hoses ………………………………………………….279
• 243. Disconnecting the Hydraulic Hoses ………………………………………………280
• 244. Quick Release Couplings ……………………………………………………………281
• 245. Directly Mounted Excavator Attachments …………………………………………..283
• 246. Installing Directly Mounted Excavator Attachments ………………………..283
• 247. Loader Quickhitch (If Fitted) …………………………………………………………….284
• 248. Loader Quickhitch Carriage …………………………………………………………284
• 249. Loader Quickhitch Attachments ……………………………………………………286
• 250. Excavator Quickhitch – Mechanical Type (If Fitted) ……………………………..293
• 251. Installing The Quickhitch …………………………………………………………….293
• 252. Removing The Quickhitch …………………………………………………………..294
• 253. Installing Excavator Quickhitch Attachments ………………………………….294
• 254. Removing Excavator Quickhitch Attachments ………………………………..295
• 255. Excavator Quickhitch – Hydraulic Type (If Fitted) ………………………………..297
• 256. Installing The Quickhitch …………………………………………………………….297
• 257. Removing The Quickhitch …………………………………………………………..298
• 258. Removing an Excavator Attachment …………………………………………….299
• 259. Position of Data Plate …………………………………………………………………301
• 260. Installing an Excavator Attachment ………………………………………………302
• 261. Shovel – Forks (If Fitted) ………………………………………………………………….305
• 262. Safety and Control ……………………………………………………………………..305
• 263. Preparing the Forks for Use ………………………………………………………..305
• 264. Preparing For Road Travel ………………………………………………………….306
• 265. Preparing For Site Travel ……………………………………………………………306
• 266. Adjust The Fork Spacing …………………………………………………………….306
• 267. Daily Maintenance ……………………………………………………………………..306
• 268. Tool Carrier and Forks (If Fitted) ……………………………………………………….307
• 269. Safety and Control ……………………………………………………………………..307
• 270. Preparing the Forks for Use ………………………………………………………..307
• 271. Adjust the Fork Spacing ……………………………………………………………..308
• 272. Preparing for Road Travel …………………………………………………………..308
• 273. Preparing for Site Travel ……………………………………………………………..308
• 274. Preparing for Shovel Operation ……………………………………………………308
• 275. Daily Maintenance ……………………………………………………………………..308
• 276. Hammer (If Fitted) ………………………………………………………………………….309
• 277. Hammer Operation …………………………………………………………………….309
• 278. Changing the Hammer Return Line Filter (If Fitted) ……………………….. 311
• 279. Bi-Directional and Hammer Circuits (If fitted) ……………………………………..312
• 280. Procedure …………………………………………………………………………………312
• 281. Hydraulic Tool Circuit (H.T.C) (If fitted) ………………………………………………316
• 282. Connecting the Hand Held Tool ……………………………………………………316
• 283. Operating The Tool …………………………………………………………………….317
• 284. Disconnecting the Hand Held Tool ……………………………………………….317
• 285. Hose Reel (If fitted) …………………………………………………………………………318
• 286. Location on Machine ………………………………………………………………….318
• 287. Using the Hose Reel ………………………………………………………………….318
• 288. Work Platforms …………………….