JCB 135, 150T, 155, 175, 190, 190T, 205, 205T Operator Manual 9821-6150

Description

• Model List:
  • 135, 150T, 155, 175, 190, 190T, 205, 205T

• 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cross References ………………………………………………………………………………………………………………… 2
• 8. Location of Manual ………………………………………………………………………………………………………………. 2
• 9. Safety
• 10. Safety – Yours and Others …………………………………………………………………………………………………….. 4
• 11. Safety Warnings …………………………………………………………………………………………………………………… 4
• 12. General Safety …………………………………………………………………………………………………………………….. 5
• 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 6
• 14. About the Product
• 15. Introduction
• 16. General ……………………………………………………………………………………………………………………………….. 7
• 17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 18. Product Compliance ……………………………………………………………………………………………………………… 7
• 19. Description
• 20. General ……………………………………………………………………………………………………………………………….. 8
• 21. Intended Use ……………………………………………………………………………………………………………………….. 8
• 22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
• 23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
• 24. Danger Zone ……………………………………………………………………………………………………………………….. 8
• 25. Main Component Locations …………………………………………………………………………………………………… 9
• 26. Product and Component Identification
• 27. Machine …………………………………………………………………………………………………………………………….. 10
• 28. Engine ………………………………………………………………………………………………………………………………. 10
• 29. Operator Protective Structure ………………………………………………………………………………………………. 11
• 30. Safety Labels
• 31. General ……………………………………………………………………………………………………………………………… 13
• 32. Safety Label Identification ……………………………………………………………………………………………………. 13
• 33. Operator Station
• 34. Component Locations …………………………………………………………………………………………………………. 16
• 35. Console Switches
• 36. Window Wipers ………………………………………………………………………………………………………………….. 17
• 37. Interior Switches
• 38. Ignition Switch ……………………………………………………………………………………………………………………. 18
• 39. Cab Interior Light ……………………………………………………………………………………………………………….. 19
• 40. Operation
• 41. Introduction
• 42. General ……………………………………………………………………………………………………………………………… 21
• 43. Operating Safety
• 44. General ……………………………………………………………………………………………………………………………… 22
• 45. Worksite Safety ………………………………………………………………………………………………………………….. 24
• 46. Risk Assessment ……………………………………………………………………………………………………………….. 25
• 47. Walk-Around Inspection
• 48. General ……………………………………………………………………………………………………………………………… 27
• 49. Entering and Leaving the Operator Station
• 50. General ……………………………………………………………………………………………………………………………… 28
• 51. Emergency Exit ………………………………………………………………………………………………………………….. 29
• 52. Doors
• 53. Operator Door ……………………………………………………………………………………………………………………. 32
• 54. Windows
• 55. Front Window …………………………………………………………………………………………………………………….. 34
• 56. Side Window ……………………………………………………………………………………………………………………… 34
• 57. Before Starting the Engine
• 58. General ……………………………………………………………………………………………………………………………… 36
• 59. Operator Seat
• 60. General ……………………………………………………………………………………………………………………………… 37
• 61. Basic Seat …………………………………………………………………………………………………………………………. 37
• 62. Suspension Seat ………………………………………………………………………………………………………………… 38
• 63. Seat Belt
• 64. General ……………………………………………………………………………………………………………………………… 40
• 65. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 40
• 66. Static Seat Belt ………………………………………………………………………………………………………………….. 41
• 67. Mirrors
• 68. General ……………………………………………………………………………………………………………………………… 43
• 69. Starting the Engine
• 70. General ……………………………………………………………………………………………………………………………… 45
• 71. Stopping and Parking
• 72. General ……………………………………………………………………………………………………………………………… 48
• 73. Preparing for Travel
• 74. General ……………………………………………………………………………………………………………………………… 49
• 75. Preparing for Road Travel …………………………………………………………………………………………………… 49
• 76. Preparing for Worksite Travel ………………………………………………………………………………………………. 50
• 77. Smooth Ride System (SRS) ………………………………………………………………………………………………… 51
• 78. Beacon ……………………………………………………………………………………………………………………………… 51
• 79. Safety Equipment
• 80. General ……………………………………………………………………………………………………………………………… 53
• 81. Control Lock ………………………………………………………………………………………………………………………. 53
• 82. Transportation Lock ……………………………………………………………………………………………………………. 54
• 83. Drive Controls
• 84. General ……………………………………………………………………………………………………………………………… 55
• 85. Instruments
• 86. General ……………………………………………………………………………………………………………………………… 63
• 87. Instrument Panel ………………………………………………………………………………………………………………… 68
• 88. Getting the Machine Moving
• 89. General ……………………………………………………………………………………………………………………………… 83
• 90. Operating Levers-Pedals
• 91. General ……………………………………………………………………………………………………………………………… 84
• 92. Control Layouts ………………………………………………………………………………………………………………….. 84
• 93. Lift Arm Controls ………………………………………………………………………………………………………………… 84
• 94. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 87
• 95. Working with the Lift Arm
• 96. General ……………………………………………………………………………………………………………………………… 90
• 97. Filling the Shovel ……………………………………………………………………………………………………………….. 90
• 98. Loading a Truck …………………………………………………………………………………………………………………. 91
• 99. Slopes
• 100. General ……………………………………………………………………………………………………………………………… 92
• 101. Driving on Slopes ………………………………………………………………………………………………………………. 92
• 102. Working on Slopes …………………………………………………………………………………………………………….. 92
• 103. Heating, Ventilating and Air-Conditioning (HVAC)
• 104. General ……………………………………………………………………………………………………………………………… 93
• 105. Air-Conditioning Controls …………………………………………………………………………………………………….. 93
• 106. Power Sockets
• 107. Auxiliary Power Socket ……………………………………………………………………………………………………….. 94
• 108. Radio
• 109. General ……………………………………………………………………………………………………………………………… 95
• 110. Battery Isolator
• 111. General ……………………………………………………………………………………………………………………………… 98
• 112. Fire Extinguisher
• 113. General ……………………………………………………………………………………………………………………………… 99
• 114. Moving a Disabled Machine
• 115. General ……………………………………………………………………………………………………………………………. 100
• 116. Jump-Starting the Engine ………………………………………………………………………………………………….. 100
• 117. Retrieval ………………………………………………………………………………………………………………………….. 101
• 118. Loader Arm (Emergency Operation) …………………………………………………………………………………… 101
• 119. Lifting the Machine
• 120. General ……………………………………………………………………………………………………………………………. 103
• 121. Transporting the Machine
• 122. General ……………………………………………………………………………………………………………………………. 106
• 123. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 106
• 124. Operating Environment
• 125. General ……………………………………………………………………………………………………………………………. 109
• 126. Operating in Low Temperatures …………………………………………………………………………………………. 109
• 127. Operating in High Temperatures …………………………………………………………………………………………. 109
• 128. Refuelling
• 129. General ……………………………………………………………………………………………………………………………. 111
• 130. Low Fuel Levels ……………………………………………………………………………………………………………….. 111
• 131. Filling the Tank …………………………………………………………………………………………………………………. 111
• 132. Attachments
• 133. Working with Attachments
• 134. Introduction ………………………………………………………………………………………………………………………. 113
• 135. Attachments for your Machine ……………………………………………………………………………………………. 113
• 136. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 123
• 137. Impact Protection ……………………………………………………………………………………………………………… 126
• 138. Attachment Frame
• 139. General ……………………………………………………………………………………………………………………………. 128
• 140. Quickhitch
• 141. Quickhitch Attachment Bracket …………………………………………………………………………………………… 129
• 142. Shovels
• 143. General ……………………………………………………………………………………………………………………………. 134
• 144. Standard Shovel ………………………………………………………………………………………………………………. 134
• 145. Grapple Shovel ………………………………………………………………………………………………………………… 135
• 146. 6-in-1 Shovel ……………………………………………………………………………………………………………………. 136
• 147. Forks
• 148. General ……………………………………………………………………………………………………………………………. 139
• 149. Pallet Forks ……………………………………………………………………………………………………………………… 139
• 150. Manure Forks …………………………………………………………………………………………………………………… 140
• 151. Snow Blade
• 152. General ……………………………………………………………………………………………………………………………. 142
• 153. Preservation and Storage
• 154. Cleaning
• 155. General ……………………………………………………………………………………………………………………………. 146
• 156. Preparation ………………………………………………………………………………………………………………………. 146
• 157. Checking For Damage
• 158. General ……………………………………………………………………………………………………………………………. 148
• 159. Storage
• 160. General ……………………………………………………………………………………………………………………………. 149
• 161. Put into Storage ……………………………………………………………………………………………………………….. 149
• 162. During Storage …………………………………………………………………………………………………………………. 149
• 163. Take out of Storage ………………………………………………………………………………………………………….. 150
• 164. Security
• 165. General ……………………………………………………………………………………………………………………………. 151
• 166. JCB Plantguard ………………………………………………………………………………………………………………… 151
• 167. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 151
• 168. LiveLink …………………………………………………………………………………………………………………………… 151
• 169. Maintenance
• 170. Introduction
• 171. General ……………………………………………………………………………………………………………………………. 153
• 172. Owner-Operator Support ……………………………………………………………………………………………………. 153
• 173. Service-Maintenance Agreements ………………………………………………………………………………………. 153
• 174. Obtaining Spare Parts ………………………………………………………………………………………………………. 154
• 175. Maintenance Safety
• 176. General ……………………………………………………………………………………………………………………………. 155
• 177. Fluids and Lubricants ……………………………………………………………………………………………………….. 156
• 178. Maintenance Schedules
• 179. General ……………………………………………………………………………………………………………………………. 160
• 180. How to Use the Maintenance Schedules …………………………………………………………………………….. 160
• 181. Maintenance Intervals ……………………………………………………………………………………………………….. 160
• 182. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 160
• 183. Functional Tests and Final Inspection …………………………………………………………………………………. 163
• 184. Maintenance Positions
• 185. General ……………………………………………………………………………………………………………………………. 164
• 186. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 164
• 187. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 165
• 188. Maintenance Position (Lift Arm Raised and Cab Raised) ………………………………………………………. 167
• 189. Service Points
• 190. General ……………………………………………………………………………………………………………………………. 168
• 191. Access Apertures
• 192. General ……………………………………………………………………………………………………………………………. 173
• 193. Engine Compartment Cover ………………………………………………………………………………………………. 173
• 194. Rear Cover ………………………………………………………………………………………………………………………. 174
• 195. Cab-Canopy …………………………………………………………………………………………………………………….. 175
• 196. Tools
• 197. General ……………………………………………………………………………………………………………………………. 180
• 198. Toolbox ……………………………………………………………………………………………………………………………. 180
• 199. Lubrication
• 200. General ……………………………………………………………………………………………………………………………. 181
• 201. Preparation ………………………………………………………………………………………………………………………. 181
• 202. Attachments
• 203. General …………………………………………………………………………………………………………………………… 182
• 204. Body and Framework
• 205. General …………………………………………………………………………………………………………………………… 183
• 206. Pivot Pins ………………………………………………………………………………………………………………………… 184
• 207. Operator Station
• 208. General …………………………………………………………………………………………………………………………… 186
• 209. Operator Protective Structure …………………………………………………………………………………………….. 186
• 210. Seat ………………………………………………………………………………………………………………………………… 187
• 211. Seat Belt …………………………………………………………………………………………………………………………. 187
• 212. Controls …………………………………………………………………………………………………………………………… 187
• 213. Engine
• 214. General …………………………………………………………………………………………………………………………… 188
• 215. Oil …………………………………………………………………………………………………………………………………… 188
• 216. Drive Belt ………………………………………………………………………………………………………………………… 192
• 217. Exhaust …………………………………………………………………………………………………………………………… 194
• 218. Air Filter
• 219. General …………………………………………………………………………………………………………………………… 195
• 220. Outer Element …………………………………………………………………………………………………………………. 195
• 221. Fuel System
• 222. General …………………………………………………………………………………………………………………………… 196
• 223. Fuel Filter ………………………………………………………………………………………………………………………… 197
• 224. Water Separator ………………………………………………………………………………………………………………. 197
• 225. Cooling System
• 226. General …………………………………………………………………………………………………………………………… 199
• 227. Coolant ……………………………………………………………………………………………………………………………. 199
• 228. Cooling Pack …………………………………………………………………………………………………………………… 200
• 229. Brakes
• 230. Park Brake ………………………………………………………………………………………………………………………. 201
• 231. Wheels
• 232. General …………………………………………………………………………………………………………………………… 202
• 233. Tyres
• 234. General …………………………………………………………………………………………………………………………… 204
• 235. Tracks
• 236. Rubber ……………………………………………………………………………………………………………………………. 206
• 237. Drive Gearbox
• 238. Oil …………………………………………………………………………………………………………………………………… 208
• 239. Hydraulic System
• 240. General …………………………………………………………………………………………………………………………… 209
• 241. Services ………………………………………………………………………………………………………………………….. 210
• 242. Oil …………………………………………………………………………………………………………………………………… 210
• 243. Cylinder Rams …………………………………………………………………………………………………………………. 211
• 244. Electrical System
• 245. General …………………………………………………………………………………………………………………………… 212
• 246. Battery …………………………………………………………………………………………………………………………….. 212
• 247. Battery Isolator ………………………………………………………………………………………………………………… 213
• 248. Fuses ……………………………………………………………………………………………………………………………… 214
• 249. Relays …………………………………………………………………………………………………………………………….. 215
• 250. Window Washer ……………………………………………………………………………………………………………….. 216
• 251. Miscellaneous
• 252. Fire Extinguisher ………………………………………………………………………………………………………………. 218
• 253. Technical Data
• 254. Static Dimensions
• 255. General ……………………………………………………………………………………………………………………………. 219
• 256. Dimensions ………………………………………………………………………………………………………………………. 219
• 257. Weights …………………………………………………………………………………………………………………………… 223
• 258. Performance Dimensions
• 259. General ……………………………………………………………………………………………………………………………. 225
• 260. Driving Performance …………………………………………………………………………………………………………. 227
• 261. Noise Emissions
• 262. General ……………………………………………………………………………………………………………………………. 229
• 263. Noise Data ………………………………………………………………………………………………………………………. 229
• 264. Vibration Emissions
• 265. General ……………………………………………………………………………………………………………………………. 232
• 266. Vibration Data ………………………………………………………………………