JCB ADT 722 Operator Manual 9811-0970

Description

• Model List:
  • ADT 722

• 1. Safety Notices
• 2. Introduction ………………………………………………………………………………………. v
• 3. Introduction
• 4. About this Manual ………………………………………………………………………………1
• 5. Machine Model and Serial Number ………………………………………………….1
• 6. Using this Manual ………………………………………………………………………….1
• 7. Units of Measurement ……………………………………………………………………1
• 8. Left Side, Right Side ………………………………………………………………………1
• 9. Using the Machine …………………………………………………………………………1
• 10. Cross References ………………………………………………………………………….1
• 11. Machine Description …………………………………………………………………………..2
• 12. Articulated Dump Truck ………………………………………………………………….2
• 13. Safety Yours and Others …………………………………………………………………….3
• 14. Safety – Yours and Others ………………………………………………………………3
• 15. Safety Check List ……………………………………………………………………………….4
• 16. General Safety ……………………………………………………………………………..4
• 17. Operating Safety …………………………………………………………………………..5
• 18. Maintenance Safety ……………………………………………………………………….7
• 19. Safety Decals ………………………………………………………………………………….12
• 20. Introduction …………………………………………………………………………………12
• 21. Safety Decal Recognition ……………………………………………………………..13
• 22. Identifying Your Machine …………………………………………………………………..14
• 23. Data Plate …………………………………………………………………………………..14
• 24. Typical Vehicle Identification Number (VIN) …………………………………….14
• 25. Machine Security ……………………………………………………………………………..15
• 26. Introduction …………………………………………………………………………………15
• 27. JCB Plantguard …………………………………………………………………………..15
• 28. Construction Equipment Security And Registration Scheme (CESAR) .15
• 29. Operation
• 30. Introduction ……………………………………………………………………………………..17
• 31. Before Entering the Cab ……………………………………………………………………18
• 32. Entering and Leaving the Cab ……………………………………………………………19
• 33. Doors and Windows …………………………………………………………………………20
• 34. Opening and Closing the Door ………………………………………………………20
• 35. Seat Controls …………………………………………………………………………………..21
• 36. Introduction …………………………………………………………………………………21
• 37. Fore-Aft Adjustment ……………………………………………………………………..21
• 38. Backrest Angle Adjustment …………………………………………………………..21
• 39. Damper Adjustment ……………………………………………………………………..21
• 40. Fore-Aft Isolator Adjustment ………………………………………………………….21
• 41. Armrest Adjustment ……………………………………………………………………..21
• 42. Suspension Lockout …………………………………………………………………….21
• 43. Height-Auto Weight Adjustment (option) …………………………………………21
• 44. Seat Cushion Depth Adjustment (option) ………………………………………..22
• 45. Seat Cushion Angle Adjustment (option) ………………………………………..22
• 46. Lumbar Support Adjustment (option) ……………………………………………..22
• 47. Backrest Extension Height Adjustment (option) ……………………………….22
• 48. Seat Belt …………………………………………………………………………………………23
• 49. Inertia Reel Seat Belt …………………………………………………………………..23
• 50. Cab Layout ……………………………………………………………………………………..24
• 51. Drive Controls, Switches and Instruments ……………………………………………25
• 52. Drive Controls ……………………………………………………………………………..25
• 53. Switches …………………………………………………………………………………….29
• 54. Heater-Air Conditioning Controls ……………………………………………………33
• 55. Display Panel …………………………………………………………………………………..34
• 56. Ignition On ………………………………………………………………………………….34
• 57. Pre-Start Mode ……………………………………………………………………………34
• 58. Setting Up …………………………………………………………………………………..35
• 59. Start Inhibit …………………………………………………………………………………35
• 60. Warning Lights …………………………………………………………………………….36
• 61. Segmented Displays ……………………………………………………………………39
• 62. Transmission Fault ………………………………………………………………………39
• 63. Indications (Engine Off) ………………………………………………………………..39
• 64. Indications (Engine Running) ………………………………………………………..40
• 65. Warning Light Test (Daily) …………………………………………………………….40
• 66. Safety Equipment …………………………………………………………………………….41
• 67. Articulation Lock ………………………………………………………………………….41
• 68. Oscillation Lock …………………………………………………………………………..43
• 69. Tipper Body Safety Support ………………………………………………………….44
• 70. Before Starting The Engine ……………………………………………………………….45
• 71. Starting The Engine ………………………………………………………………………….46
• 72. Testing the Park Brake ……………………………………………………………………..47
• 73. Park Brake ………………………………………………………………………………….47
• 74. Getting The Machine Moving ……………………………………………………………..48
• 75. Operating Hints …………………………………………………………………………..48
• 76. Stopping And Park The Machine ………………………………………………………..49
• 77. Working With The Machine ……………………………………………………………….51
• 78. Using The Attachments And Site Safety …………………………………………51
• 79. Working with the ADT ……………………………………………………………………….53
• 80. General ………………………………………………………………………………………53
• 81. Loading ………………………………………………………………………………………53
• 82. Tipping ……………………………………………………………………………………….55
• 83. Operating In Low And High Temperatures …………………………………………..56
• 84. Low Temperatures ……………………………………………………………………….56
• 85. High Temperatures ………………………………………………………………………56
• 86. Moving A Disabled Machine ………………………………………………………………57
• 87. Towing General …………………………………………………………………………..57
• 88. Preparation for Towing …………………………………………………………………57
• 89. Transporting The Machine …………………………………………………………………58
• 90. Storage …………………………………………………………………………………………..60
• 91. Storing the Machine ……………………………………………………………………..60
• 92. Routine Maintenance
• 93. Service Requirements ………………………………………………………………………61
• 94. Introduction …………………………………………………………………………………61
• 95. Owner-Operator Support ………………………………………………………………61
• 96. Service-Maintenance Agreements …………………………………………………61
• 97. Initial Service and Inspection (100 Hours) ……………………………………….61
• 98. Obtaining Replacement Parts ………………………………………………………..62
• 99. Health and Safety …………………………………………………………………………….63
• 100. Lubricants …………………………………………………………………………………..63
• 101. Battery ……………………………………………………………………………………….65
• 102. First Aid – Electrolyte ……………………………………………………………………65
• 103. Service Schedules ……………………………………………………………………………67
• 104. Lubricants and Capacities …………………………………………………………………71
• 105. Coolant Mixtures …………………………………………………………………………72
• 106. Inspections ……………………………………………………………………………………..73
• 107. Checking for Damage …………………………………………………………………..73
• 108. Checking the Seat Belt Condition and Security ………………………………..73
• 109. Cleaning the Machine ……………………………………………………………………….74
• 110. Greasing …………………………………………………………………………………………75
• 111. Tipper Body Rams and Body Pivot Points ……………………………………….75
• 112. Centre Pivot and Steering Rams ……………………………………………………76
• 113. Propshafts ………………………………………………………………………………….77
• 114. Centre Bearing Carrier …………………………………………………………………77
• 115. Hydraulic Suspension Cylinder ……………………………………………………..77
• 116. Propshaft Centre Bearing ………………………………………………………………….78
• 117. Checking the Oil Level …………………………………………………………………78
• 118. Draining and Refilling the Oil …………………………………………………………79
• 119. Engine Cover …………………………………………………………………………………..80
• 120. Opening the Engine cover …………………………………………………………….80
• 121. Closing the Engine Cover ……………………………………………………………..80
• 122. ROPS-FOPS Structure ……………………………………………………………………..81
• 123. Electrical System ……………………………………………………………………………..82
• 124. Battery ……………………………………………………………………………………….82
• 125. Jump Starting The Engine …………………………………………………………….83
• 126. Fuses …………………………………………………………………………………………84
• 127. Relays ……………………………………………………………………………………….89
• 128. Bulbs …………………………………………………………………………………………91
• 129. Hydraulic System ……………………………………………………………………………..92
• 130. Checking the Hydraulic Fluid Level ………………………………………………..92
• 131. Hydraulic Tank Cap ……………………………………………………………………..93
• 132. Changing the Hydraulic Filter Element ……………………………………………94
• 133. Transmission …………………………………………………………………………………..95
• 134. Checking the Transmission Oil Level ……………………………………………..95
• 135. Changing the Transmission Oil and Filter ……………………………………….96
• 136. Front, Intermediate and Rear Axles …………………………………………………….97
• 137. Checking the Differential Oil Level …………………………………………………97
• 138. Drain and Refill the Differential Oil …………………………………………………98
• 139. Checking the Hub Oil Level …………………………………………………………..99
• 140. Draining and Refilling the Hub Oil ………………………………………………..100
• 141. Park Brake …………………………………………………………………………………….101
• 142. Adjusting the Park Brake …………………………………………………………….101
• 143. Checking the Park Brake Pads ……………………………………………………102
• 144. Engine Oil and Filter ……………………………………………………………………….103
• 145. Checking the Oil Level ……………………………………………………………….103
• 146. Changing the Engine Oil and Filter ………………………………………………104
• 147. Engine Air Filter ……………………………………………………………………………..105
• 148. Changing the Elements ………………………………………………………………105
• 149. Engine Cooling System …………………………………………………………………..107
• 150. Checking the Coolant Level ………………………………………………………..107
• 151. Draining and Refilling the Coolant ………………………………………………..108
• 152. Cleaning the Charge Air Cooler …………………………………………………..109
• 153. Engine Drive Belt …………………………………………………………………………… 110
• 154. Check the Engine Drive Belt ………………………………………………………. 110
• 155. Fuel System ………………………………………………………………………………….. 111
• 156. Types of Fuel ……………………………………………………………………………. 111
• 157. Draining the Fuel Filter ………………………………………………………………. 112
• 158. Changing the Suction Side Fuel Filter Element ……………………………… 113
• 159. Changing the Pressure Side Fuel Filter Element …………………………… 113
• 160. Priming the Fuel System ……………………………………………………………. 114
• 161. Windscreen Washer ………………………………………………………………………. 115
• 162. Fill the Windscreen Washer Bottle ………………………………………………. 115
• 163. Tyres and Wheels ………………………………………………………………………….. 116
• 164. Tyre Inflation …………………………………………………………………………….. 116
• 165. Checking the Wheel Nut Torques ………………………………………………… 116
• 166. Cab Ventilation Filters …………………………………………………………………….. 117
• 167. Specifications
• 168. Working Capacity ………………………………………………………………………….. 119
• 169. Machine Weights ………………………………………………………………………. 119
• 170. Static Dimensions …………………………………………………………………………..120
• 171. Tyre Pressures ………………………………………………………………………………122
• 172. Noise Data …………………………………………………………………………………….123
• 173. Vibration Data ………………………………………………………………………………..124
• 174. Introduction ……………………………………………………………………………….124
• 175. 722 ………………………………………………………………………………………….125
• 176. Warranty Information
• 177. Machine Service Record Sheet ………………………………………………………..127
• 178. Registration Information ………………………………………………………………….129