JCB 1CXWS, 1CXT Standard-Tier 3 Operator Manual 9821-7600

Description

• Model List:
  • 1CXWS, 1CXT Standard-Tier 3

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..xii
• 3. The Operator Manual ……………………………………………………………………xii
• 4. Safety Warnings …………………………………………………………………………..xii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Name and Address of Manufacturer ………………………………………………..1
• 8. Product Compliance ………………………………………………………………………1
• 9. Machine Model and Serial Number ………………………………………………….1
• 10. Using this Manual ………………………………………………………………………….1
• 11. Left Side, Right Side ………………………………………………………………………2
• 12. Cab-Canopy …………………………………………………………………………………2
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB 1CX ……………………………………………………………………………….3
• 16. Intended Use ………………………………………………………………………………..3
• 17. Danger Zone ………………………………………………………………………………..3
• 18. Component Location ……………………………………………………………………..4
• 19. Safety Check List ……………………………………………………………………………….5
• 20. Safety – Yours and Others ………………………………………………………………5
• 21. General Safety ……………………………………………………………………………..5
• 22. Operating Safety …………………………………………………………………………..7
• 23. Maintenance Safety ……………………………………………………………………..10
• 24. Safety Labels …………………………………………………………………………………..15
• 25. Introduction …………………………………………………………………………………15
• 26. Safety Label Identification …………………………………………………………….16
• 27. Part Numbers and Descriptions …………………………………………………..17
• 28. Identifying Your Machine …………………………………………………………………..19
• 29. Machine Identification Plate ………………………………………………………….19
• 30. Typical Product Identification Number (PIN) ………………………………….19
• 31. Component Identification Plates …………………………………………………….20
• 32. Typical Engine Identification Number …………………………………………..20
• 33. ROPS-FOPS Certification plate ……………………………………………………..21
• 34. FOPS Data Plate …………………………………………………………………………21
• 35. Machine Security ……………………………………………………………………………..22
• 36. Introduction …………………………………………………………………………………22
• 37. JCB Plantguard …………………………………………………………………………..22
• 38. Construction Equipment Security And Registration Scheme (CESAR) .22
• 39. Operation
• 40. Introduction ……………………………………………………………………………………..23
• 41. Before Entering the Cab ……………………………………………………………………24
• 42. Entering and Leaving the Cab ……………………………………………………………25
• 43. Emergency Exit …………………………………………………………………………..25
• 44. Doors and Windows …………………………………………………………………………26
• 45. Opening and Closing the Door ………………………………………………………26
• 46. Opening and Closing the Rear Window ………………………………………….26
• 47. Seat Controls …………………………………………………………………………………..27
• 48. Introduction …………………………………………………………………………………27
• 49. Standard Seat ……………………………………………………………………………..28
• 50. Suspension Seat …………………………………………………………………………29
• 51. Seat Belt …………………………………………………………………………………………30
• 52. Inertia Reel Seat Belt …………………………………………………………………..30
• 53. Fasten the Seat Belt ………………………………………………………………….30
• 54. Check the Seat Belt is Operating Correctly …………………………………..30
• 55. Release the Seat Belt ………………………………………………………………..30
• 56. Visibility Aids ……………………………………………………………………………………31
• 57. Mirrors ……………………………………………………………………………………….31
• 58. Introduction ………………………………………………………………………………31
• 59. Adjusting the Mirror ……………………………………………………………………31
• 60. Checking the Field of Vision ……………………………………………………….31
• 61. Cab Layout (Manual Controls) ……………………………………………………………32
• 62. Component Key …………………………………………………………………………..33
• 63. Cab Layout (Servo Controls) ……………………………………………………………..34
• 64. Component Key …………………………………………………………………………..35
• 65. Drive Controls, Switches and Instruments ……………………………………………36
• 66. Drive Controls ……………………………………………………………………………..36
• 67. Drive Control Lever ……………………………………………………………………36
• 68. Hand Throttle Lever …………………………………………………………………..37
• 69. Throttle Foot Pedal ……………………………………………………………………37
• 70. Park Brake Switch …………………………………………………………………….37
• 71. Horn ………………………………………………………………………………………..37
• 72. Switches …………………………………………………………………………………….38
• 73. Console Switches ……………………………………………………………………..38
• 74. Exterior Switch ………………………………………………………………………….40
• 75. Starter Switch ……………………………………………………………………………41
• 76. Cab Interior Light ………………………………………………………………………42
• 77. Operator Manual ……………………………………………………………………….42
• 78. Anti-Stall Control Switch …………………………………………………………….43
• 79. Power Management System ……………………………………………………….43
• 80. Instrument Panel …………………………………………………………………………44
• 81. Introduction ………………………………………………………………………………44
• 82. Hourmeter ………………………………………………………………………………..44
• 83. Fuel Gauge ………………………………………………………………………………44
• 84. Warning Lights ………………………………………………………………………….44
• 85. Cab Heater Controls (if fitted) ………………………………………………………..46
• 86. Air Control ………………………………………………………………………………..46
• 87. Heater Fan Switch …………………………………………………………………….46
• 88. Heater Control Tap …………………………………………………………………….46
• 89. Air Conditioning and Heater Controls ……………………………………………..47
• 90. Heater Controls …………………………………………………………………………47
• 91. Air Conditioning Controls ……………………………………………………………47
• 92. Operating Levers ……………………………………………………………………………..48
• 93. Introduction …………………………………………………………………………………48
• 94. Control Layouts …………………………………………………………………………..48
• 95. Loader Controls …………………………………………………………………………..49
• 96. Servo Controls ………………………………………………………………………….49
• 97. Backhoe Controls ………………………………………………………………………..51
• 98. Manual Controls – JCB Plus ('+') Pattern ………………………………………51
• 99. Manual Controls – JCB Diagonal (X) Pattern …………………………………54
• 100. Manual Controls – ISO Plus ('+') Pattern ……………………………………….57
• 101. Servo Controls (SAE + Pattern) …………………………………………………..60
• 102. Servo Controls – ISO + Pattern ……………………………………………………63
• 103. Stabiliser Controls ……………………………………………………………………….66
• 104. Raise Stabilisers ……………………………………………………………………….66
• 105. Lower Stabilisers ……………………………………………………………………….66
• 106. Stabiliser Warning System (If Fitted) …………………………………………….67
• 107. Auxiliary Controls ………………………………………………………………………..68
• 108. Front Auxiliary Controls ……………………………………………………………..68
• 109. Rear Auxiliary Controls ………………………………………………………………71
• 110. Safety Equipment …………………………………………………………………………….73
• 111. Boom and Slew Locks ………………………………………………………………….73
• 112. Engage the Boom Lock ……………………………………………………………..73
• 113. Disengage the Boom Lock ………………………………………………………….74
• 114. Control Lever Locks (If fitted) ………………………………………………………..75
• 115. Stabiliser Travel Locks ………………………………………………………………….76
• 116. Beacon ………………………………………………………………………………………76
• 117. Fire Extinguisher (If Fitted) ……………………………………………………………77
• 118. Location …………………………………………………………………………………..77
• 119. Operation …………………………………………………………………………………77
• 120. Before Starting The Engine ……………………………………………………………….78
• 121. Starting The Engine ………………………………………………………………………….79
• 122. Preparing The Machine For Travel ……………………………………………………..81
• 123. Road Travel ………………………………………………………………………………..81
• 124. Site Travel ………………………………………………………………………………….81
• 125. Travelling on the Road …………………………………………………………………82
• 126. Getting the Machine Moving ………………………………………………………………83
• 127. Operating Practices ……………………………………………………………………..83
• 128. Stopping and Parking the Machine ……………………………………………………..84
• 129. Working With The Machine ……………………………………………………………….85
• 130. Operating Practices and Site Safety ………………………………………………85
• 131. Clothing and Safety Equipment ……………………………………………………..85
• 132. Danger Zone ………………………………………………………………………………85
• 133. Log Moving-Handling ……………………………………………………………………85
• 134. Safety Practices ………………………………………………………………………….85
• 135. Working With The Loader ……………………………………………………………..87
• 136. Filling the Loader Shovel ……………………………………………………………87
• 137. Loading a Truck ………………………………………………………………………..88
• 138. Scraping and Cutting …………………………………………………………………88
• 139. Working with the Backhoe …………………………………………………………….88
• 140. Operating Practices …………………………………………………………………..88
• 141. Preparing to Use the Backhoe …………………………………………………….89
• 142. Hydraclamps …………………………………………………………………………….89
• 143. Changing a Bucket ……………………………………………………………………91
• 144. Digging …………………………………………………………………………………….92
• 145. Digging Near Walls ……………………………………………………………………92
• 146. Moving the Machine While Digging ……………………………………………..92
• 147. Digging on Slopes ……………………………………………………………………..93
• 148. Sideshifting the Backhoe ……………………………………………………………93
• 149. Using the Extending Dipper ………………………………………………………..95
• 150. Use of Machines on Gradients or Slopes ………………………………………..96
• 151. Driving Across Slopes ………………………………………………………………..96
• 152. Lifting Operations on Slopes ……………………………………………………….97
• 153. Getting the Machine Unstuck ………………………………………………………..97
• 154. Operating Environment ……………………………………………………………………..98
• 155. Operating in Low Temperatures …………………………………………………….98
• 156. Operating in High Temperatures ……………………………………………………98
• 157. Operating in Dusty or Sandy Areas ………………………………………………..98
• 158. Operating in Coastal Regions ……………………………………………………….98
• 159. Operating on Wet or Soft Ground …………………………………………………..98
• 160. Refuelling the Machine ……………………………………………………………………..99
• 161. Low Fuel Levels ………………………………………………………………………….99
• 162. Filling the Tank ……………………………………………………………………………99
• 163. Moving a Disabled Machine …………………………………………………………….101
• 164. Retrieval …………………………………………………………………………………..101
• 165. Emergency Lower Procedure ………………………………………………………101
• 166. Loader Arm …………………………………………………………………………….101
• 167. Excavator Arm ………………………………………………………………………..102
• 168. Transporting the Machine ………………………………………………………………..104
• 169. Loading a Disabled Machine ……………………………………………………….104
• 170. Loading a Serviceable Machine …………………………………………………..104
• 171. Tie Down Information …………………………………………………………………105
• 172. Transportation Safety …………………………………………………………………108
• 173. Lifting a Machine ……………………………………………………………………………109
• 174. Storage of the Machine ………………………………………………………………….. 111
• 175. Introduction ………………………………………………………………………………. 111
• 176. Storage Area ……………………………………………………………………………. 111
• 177. Prepare the Machine for Storage ………………………………………………… 111
• 178. Put the Machine into Storage ……………………………………………………… 111
• 179. During Storage …………………………………………………………………………. 111
• 180. Take the Machine Out of Storage ………………………………………………… 112
• 181. Routine Maintenance
• 182. Service Requirements ……………………………………………………………………. 113
• 183. Introduction ………………………………………………………………………………. 113
• 184. Owner-Operator Support ……………………………………………………………. 113
• 185. Service-Maintenance Agreements ………………………………………………. 113
• 186. Initial Service and Inspection ………………………………………………………. 113
• 187. Fit for Purpose Tests for Lifting Equipment ……………………………………. 114
• 188. Obtaining Replacement Parts ……………………………………………………… 114
• 189. Health and Safety ………………………………………………………………………….. 115
• 190. Lubricants ………………………………………………………………………………… 115
• 191. Introduction ……………………………………………………………………………. 115
• 192. Hygiene …………………………………………………………………………………. 115
• 193. Storage …………………………………………………………………………………. 115
• 194. Waste Disposal ………………………………………………………………………. 115
• 195. Handling ………………………………………………………………………………… 115
• 196. First Aid – Oil ………………………………………………………………………….. 116
• 197. Spillage …………………………………………………………………………………. 116
• 198. Fires ……………………………………………………………………………………… 116
• 199. Battery …………………………………………………………………………………….. 117
• 200. Warning Symbols ……………………………………………………………………. 118
• 201. First Aid – Electrolyte ……………………………………………………………….. 118
• 202. Service Schedules …………………………………………………………………………. 119
• 203. Introduction ………………………………………………………………………………. 119
• 204. How to Use the Service Schedules ……………………………………………… 119
• 205. Calendar Equivalents ………………………………………………………………… 119
• 206. Pre-start Cold Checks, Service Points and Fluid Levels ………………….120
• 207. Functional Test and Final Inspection …………………………………………….123
• 208. Fluids, Lubricants and Capacities ……………………………………………………..125
• 209. Coolant Mixtures ……………………………………………………………………….126
• 210. Fluid Recommendations (Fuel Specification) …………………………………126
• 211. General Information …………………………………………………………………126
• 212. Diesel Fuel Requirements …………………………………………………………126
• 213. Diesel Fuel Characteristics – Perkins Recommendation ………………….128
• 214. Cetane Number ………………………………………………………………………128
• 215. Viscosity …………………………………………………………………………………128
• 216. Density …………………………………………………………………………………..128
• 217. Sulfur …………………………………………………………………………………….128
• 218. Lubricity …………………………………………………………………………………129
• 219. Distillation ………………………………………………………………………………130
• 220. Classification of the Fuels …………………………………………………………130
• 221. Group 1 Specification (Preferred Fuels) ……………………………………..130
• 222. Group 2 Specifications (Permissible Fuels) …………………………………131
• 223. Group 3 Specifications (Aviation Fuels) ………………………………………131
• 224. Group 4 Biodiesel ……………………………………………………………………131
• 225. Fuel for Cold Weather Operation ……………………………………………….132
• 226. Fuel Additive …………………………………………………………………………..133
• 227. Tools …………………………………………………………………………………………….134
• 228. Carrying Tools onto the Machine ………………………………………………….134
• 229. Tool Locations …………………………………………………………………………..134
• 230. Prepare the Machine for Maintenance ………………………………………………135
• 231. Introduction ……………………………………………………………………………….135
• 232. How to Make the Machine Safe (Loader Arms Lowered) …………………136
• 233. How to Make the Machine Safe (Loader Arms Lifted) ……………………..137
• 234. Installing the Maintenance Strut …………………………………………………137
• 235. Removing the Maintenance Strut ……………………………………………….138
• 236. Cleaning the Machine ……………………………………………………………………..139
• 237. Introduction ……………………………………………………………………………….139
• 238. Detergents ……………………………………………………………………………..139
• 239. Pressure Washing and Steam Cleaning ……………………………………..139
• 240. Preparing the Machine for Cleaning ……………………………………………..139
• 241. Cleaning the Machine …………………………………………………………………140
• 242. Checking for Damage ……………………………………………………………………..142
• 243. Check the Machine Body and Structure ………………………………………..142
• 244. Check the Tyres ………………………………………………………………………..142
• 245. Check the Seat and Seat Belt ……………………………………………………..142
• 246. Check the Hydraulic Hoses and Fittings ……………………………………….142
• 247. Check the Electrical Circuits ………………………………………………………..143
• 248. Checking the ROPS-FOPS Structure ……………………………………………143
• 249. Greasing ……………………………………………………………………………………….144
• 250. Introduction ……………………………………………………………………………….144
• 251. Preparing the Machine for Greasing …………………………………………….144
• 252. Every 10 Hours ………………………………………………………………………….144
• 253. Quickhitch Pivot Points …………………………………………………………….144
• 254. Loader Arm Pivot Points …………………………………………………………..145
• 255. Backhoe Pivot Points ……………………………………………………………….146
• 256. 4-in-1 Clamshovel ……………………………………………………………………147
• 257. Extending Dipper …………………………………………………………………….147
• 258. Oiling ……………………………………………………………………………………………148
• 259. Oil the Control Levers …………………………………………………………………148
• 260. Oil the Door Hinges (Cab machines only) ……………………………………..148
• 261. Slew Oil Level Check …………………………………………………………………149
• 262. Access Panels ……………………………………………………………………………….150
• 263. Introduction ……………………………………………………………………………….150
• 264. Battery Cover ……………………………………………………………………………150
• 265. Removal and Replacement ………………………………………………………150
• 266. Engine Cover …………………………………………………………………………….150
• 267. Opening and Closing ……………………………………………………………….150
• 268. Engine Side Panels ……………………………………………………………………151
• 269. Removal and Replacement ………………………………………………………151
• 270. Floor Plates ………………………………………………………………………………151
• 271. Removal and Replacement ………………………………………………………151
• 272. Heater and Air Conditioning …………………………………………………………….152
• 273. Cleaning the Fresh Air Filter. ……………………………………………………….152
• 274. Cleaning the Re-circulation Filter. ………………………………………………..152
• 275. Brakes ………………………………………………………………………………………….153
• 276. Park Brake (Wheeled or Tracked Machines) ………………………………….153
• 277. Introduction …………………………………………………………………………….153
• 278. Testing the Park Brake ……………………………………………………………..153
• 279. Electrical System ……………………………………………………………………………154
• 280. Battery ……………………………………………………………………………………..154
• 281. Battery Disconnection-Connection ……………………………………………..154
• 282. Checking the Electrolyte Level ………………………………………………….154
• 283. Battery Isolator ………………………………………………………………………..156
• 284. Jump Starting the Engine ……………………………………………………………157
• 285. Fuses ……………………………………………………………………………………….158
• 286. Introduction …………………………………………………………………………….158
• 287.