JCB G100QI, G63QI, G80QI Operator Manual 9821-9000

Description

• Model List:
  • G100QI, G63QI, G80QI

• 1. Acronyms Glossary ……………………………………………………………………………………………………………………….. iii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cross References ………………………………………………………………………………………………………………… 1
• 8. Safety
• 9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
• 10. Safety Warnings …………………………………………………………………………………………………………………… 2
• 11. General Safety …………………………………………………………………………………………………………………….. 2
• 12. About the Product
• 13. Introduction
• 14. Name and Address of the Manufacturer …………………………………………………………………………………. 5
• 15. Product Compliance ……………………………………………………………………………………………………………… 5
• 16. Description
• 17. Main Component Locations …………………………………………………………………………………………………… 6
• 18. Product and Component Identification
• 19. General ……………………………………………………………………………………………………………………………… 11
• 20. Engine ………………………………………………………………………………………………………………………………. 12
• 21. Safety Labels
• 22. General ……………………………………………………………………………………………………………………………… 13
• 23. Safety Label Identification ……………………………………………………………………………………………………. 13
• 24. Installation and Removal
• 25. Installation …………………………………………………………………………………………………………………………. 16
• 26. Operation
• 27. Operating Safety
• 28. General ……………………………………………………………………………………………………………………………… 23
• 29. Before Starting the Engine
• 30. General ……………………………………………………………………………………………………………………………… 25
• 31. Instruments
• 32. Instrument Panel ………………………………………………………………………………………………………………… 26
• 33. Operating Environment
• 34. General ……………………………………………………………………………………………………………………………… 48
• 35. Attachments
• 36. Working with Attachments
• 37. Attachments for your Machine ……………………………………………………………………………………………… 51
• 38. Preservation and Storage
• 39. Cleaning
• 40. General ……………………………………………………………………………………………………………………………… 55
• 41. Maintenance
• 42. Introduction
• 43. General ……………………………………………………………………………………………………………………………… 56
• 44. Maintenance Safety
• 45. General ……………………………………………………………………………………………………………………………… 57
• 46. Fluids and Lubricants …………………………………………………………………………………………………………. 58
• 47. Maintenance Schedules
• 48. General ……………………………………………………………………………………………………………………………… 60
• 49. How to Use the Maintenance Schedules ………………………………………………………………………………. 60
• 50. Maintenance Intervals …………………………………………………………………………………………………………. 60
• 51. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………….. 60
• 52. Engine
• 53. General …………………………………………………………………………………………………………………………….. 63
• 54. Oil …………………………………………………………………………………………………………………………………….. 63
• 55. Drive Belt ………………………………………………………………………………………………………………………….. 65
• 56. Alternator ………………………………………………………………………………………………………………………….. 67
• 57. Air Filter
• 58. General …………………………………………………………………………………………………………………………….. 77
• 59. Fuel System
• 60. General …………………………………………………………………………………………………………………………….. 79
• 61. Engine Fuel Filter ………………………………………………………………………………………………………………. 80
• 62. Water Separator ………………………………………………………………………………………………………………… 81
• 63. Cooling System
• 64. Coolant ……………………………………………………………………………………………………………………………… 83
• 65. Cooling Pack …………………………………………………………………………………………………………………….. 84
• 66. Electrical System
• 67. Battery ………………………………………………………………………………………………………………………………. 85
• 68. Fault-Finding
• 69. General ……………………………………………………………………………………………………………………………… 93
• 70. Technical Data
• 71. Introduction
• 72. General ……………………………………………………………………………………………………………………………. 103
• 73. Static Dimensions
• 74. Dimensions ………………………………………………………………………………………………………………………. 104
• 75. Weights …………………………………………………………………………………………………………………………… 104
• 76. Noise Emissions
• 77. Noise Data ………………………………………………………………………………………………………………………. 105
• 78. Fluids, Lubricants and Capacities
• 79. General ……………………………………………………………………………………………………………………………. 106
• 80. Fuel ………………………………………………………………………………………………………………………………… 107
• 81. Coolant ……………………………………………………………………………………………………………………………. 111
• 82. Electrical System
• 83. General ……………………………………………………………………………………………………………………………. 112
• 84. Schematic Circuit ……………………………………………………………………………………………………………… 112
• 85. Engine
• 86. General ……………………………………………………………………………………………………………………………. 121
• 87. Warranty Information
• 88. General ……………………………………………………………………………………………………………………………. 122
• 89. Acronyms Glossary
• 90. CAN Controller Area Network
• 91. CCV Crankcase Ventilation
• 92. ECU Electronic Control Unit
• 93. FEAD Front End Accessory Drive
• 94. LCD Liquid Crystal Display
• 95. LED Light Emitting Diode
• 96. PIN Product Identification Number
• 97. RPM Revolutions Per Minute
• 98. USB Universal Serial Bus