JCB 1CX Operator Manual 9801-4230

Description

• Model List:
  • 1CX

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………… v
• 3. The Operator Manual ……………………………………………………………………. v
• 4. Safety Warnings …………………………………………………………………………… v
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cab-Canopy …………………………………………………………………………………2
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB 1CX ……………………………………………………………………………….3
• 16. Component Locations ……………………………………………………………………3
• 17. Safety Check List ……………………………………………………………………………….4
• 18. Safety – Yours and Others ………………………………………………………………4
• 19. General Safety ……………………………………………………………………………..4
• 20. Operating Safety …………………………………………………………………………..6
• 21. Maintenance Safety ……………………………………………………………………….9
• 22. Safety Decals ………………………………………………………………………………….14
• 23. Introduction …………………………………………………………………………………14
• 24. Safety Decal Recognition ……………………………………………………………..15
• 25. Identifying Your Machine …………………………………………………………………..17
• 26. Machine Identification Plate ………………………………………………………….17
• 27. Typical Vehicle Identification Number (VIN) …………………………………….17
• 28. Typical Product Identification Number (PIN) ……………………………………18
• 29. Typical Engine Identification Number ……………………………………………..18
• 30. Machine Security ……………………………………………………………………………..19
• 31. Introduction …………………………………………………………………………………19
• 32. JCB Plantguard …………………………………………………………………………..19
• 33. Construction Equipment Security And Registration Scheme (CESAR) .19
• 34. Operation
• 35. Introduction ……………………………………………………………………………………..21
• 36. Before Entering the Cab ……………………………………………………………………22
• 37. Entering and Leaving the Cab ……………………………………………………………23
• 38. Leaving the Cab in an Emergency …………………………………………………24
• 39. Doors and Windows …………………………………………………………………………25
• 40. Opening and Closing the Door ………………………………………………………25
• 41. Opening and Closing the Rear Window ………………………………………….25
• 42. Seat Controls …………………………………………………………………………………..26
• 43. Seat Belt …………………………………………………………………………………………27
• 44. Inertia Reel Seat Belt …………………………………………………………………..27
• 45. Cab Layout ……………………………………………………………………………………..28
• 46. Component Key …………………………………………………………………………..29
• 47. Drive Controls, Switches and Instruments ……………………………………………30
• 48. Drive Controls ……………………………………………………………………………..30
• 49. Switches …………………………………………………………………………………….31
• 50. Instrument Panel …………………………………………………………………………34
• 51. Heater Controls (if fitted) ………………………………………………………………36
• 52. Operating Levers ……………………………………………………………………………..37
• 53. Loader Controls …………………………………………………………………………..37
• 54. Backhoe Controls ………………………………………………………………………..39
• 55. Stabiliser Controls ……………………………………………………………………….53
• 56. Safety Equipment …………………………………………………………………………….54
• 57. Boom and Slew Lock ……………………………………………………………………54
• 58. Loader Control Lock …………………………………………………………………….56
• 59. Control Lever Locks (if fitted) ………………………………………………………..57
• 60. Stabiliser Travel Locks ………………………………………………………………….57
• 61. Beacon ………………………………………………………………………………………58
• 62. Before Starting The Engine ……………………………………………………………….59
• 63. Starting The Engine ………………………………………………………………………….60
• 64. Preparing The Machine For Travel ……………………………………………………..61
• 65. Travelling on the Road …………………………………………………………………61
• 66. Travelling On Site ………………………………………………………………………..61
• 67. Travelling on the Road …………………………………………………………………62
• 68. Travelling on the Road (UK only) …………………………………………………..64
• 69. Testing the Park Brake ……………………………………………………………………..66
• 70. Getting the Machine Moving ………………………………………………………………67
• 71. Drive Control Lever ……………………………………………………………………..67
• 72. Operating Practices ……………………………………………………………………..68
• 73. Stopping and Parking the Machine ……………………………………………………..69
• 74. Working with the Machine …………………………………………………………………70
• 75. Introduction …………………………………………………………………………………70
• 76. Safety Warnings ………………………………………………………………………….70
• 77. Working with the Loader ……………………………………………………………….72
• 78. Working with the Backhoe …………………………………………………………….74
• 79. Operating In Low And High Temperatures …………………………………………..79
• 80. Low Temperatures ……………………………………………………………………….79
• 81. High Temperatures ………………………………………………………………………79
• 82. Moving a Disabled Machine ………………………………………………………………80
• 83. Emergency Lower Procedure ………………………………………………………..80
• 84. Transporting the Machine ………………………………………………………………….82
• 85. Loading a Disabled Machine …………………………………………………………82
• 86. Loading a Serviceable Machine …………………………………………………….82
• 87. Transportation Safety …………………………………………………………………..83
• 88. Lifting a Machine ……………………………………………………………………………..84
• 89. Storage …………………………………………………………………………………………..85
• 90. Storing the Machine ……………………………………………………………………..85
• 91. Routine Maintenance
• 92. Service Requirements ………………………………………………………………………87
• 93. Introduction …………………………………………………………………………………87
• 94. Owner-Operator Support ………………………………………………………………87
• 95. Service-Maintenance Agreements …………………………………………………87
• 96. Initial Service and Inspection (100 Hours) ……………………………………….87
• 97. Lifting Regulations – Inspections and Tests ……………………………………..88
• 98. Obtaining Replacement Parts ………………………………………………………..88
• 99. Health and Safety …………………………………………………………………………….89
• 100. Lubricants …………………………………………………………………………………..89
• 101. Battery ……………………………………………………………………………………….91
• 102. First Aid – Electrolyte ……………………………………………………………………91
• 103. Service Schedules ……………………………………………………………………………93
• 104. Introduction …………………………………………………………………………………93
• 105. How to Use the Service Schedules ………………………………………………..93
• 106. Calendar Equivalents …………………………………………………………………..93
• 107. Pre-start Cold Checks, Service Points and Fluid Levels ……………………94
• 108. Functional Test and Final Inspection ………………………………………………96
• 109. Fluids, Lubricants and Capacities ……………………………………………………….98
• 110. Coolant Mixtures …………………………………………………………………………99
• 111. Fuels ………………………………………………………………………………………..100
• 112. Prepare the Machine for Maintenance ………………………………………………103
• 113. Introduction ……………………………………………………………………………….103
• 114. How to Make the Machine Safe (Loader Arms Lowered) …………………104
• 115. How to Make the Machine Safe
• 116. (Loader Arms Lifted) …………………………………………………………………..105
• 117. Cleaning the Machine ……………………………………………………………………..107
• 118. Introduction ……………………………………………………………………………….107
• 119. Preparing the Machine for Cleaning ……………………………………………..107
• 120. Cleaning the Machine …………………………………………………………………108
• 121. Checking for Damage ……………………………………………………………………..109
• 122. Seat Belt ………………………………………………………………………………………. 110
• 123. Checking the Seat Belt Condition and Security ……………………………… 110
• 124. ROPS-FOPS Structure …………………………………………………………………… 111
• 125. Checking the ROPS-FOPS Structure …………………………………………… 111
• 126. Greasing ………………………………………………………………………………………. 112
• 127. Introduction ………………………………………………………………………………. 112
• 128. Preparing the Machine for Greasing ……………………………………………. 112
• 129. Every 10 Hours …………………………………………………………………………. 112
• 130. Oiling …………………………………………………………………………………………… 115
• 131. Oil the Control Levers ………………………………………………………………… 115
• 132. Oil the Door Hinges (Cab machines only) …………………………………….. 115
• 133. Slew Oil Level Check ………………………………………………………………… 116
• 134. Access Panels ………………………………………………………………………………. 117
• 135. Battery Cover …………………………………………………………………………… 117
• 136. Engine Cover ……………………………………………………………………………. 117
• 137. Engine Side Panels …………………………………………………………………… 118
• 138. Floor Plates ……………………………………………………………………………… 118
• 139. Electrical System …………………………………………………………………………… 119
• 140. Battery …………………………………………………………………………………….. 119
• 141. Jump Starting the Engine ……………………………………………………………120
• 142. Fuses ……………………………………………………………………………………….121
• 143. Relays ……………………………………………………………………………………..122
• 144. Engine ………………………………………………………………………………………….123
• 145. Oil and Filter ……………………………………………………………………………..123
• 146. Cooling System …………………………………………………………………………126
• 147. Alternator Drive Belt …………………………………………………………………..129
• 148. Air Filter ……………………………………………………………………………………130
• 149. Fuel System …………………………………………………………………………………..133
• 150. Filling the Tank ………………………………………………………………………….133
• 151. Drain the Fuel Filter ……………………………………………………………………134
• 152. Changing the Fuel Filter Element …………………………………………………134
• 153. Hydraulic System ……………………………………………………………………………136
• 154. Oil and Filter ……………………………………………………………………………..136
• 155. Transmission …………………………………………………………………………………138
• 156. Drive Chain ……………………………………………………………………………….138
• 157. Tyres and Wheels …………………………………………………………………………..139
• 158. Tyre Inflation ……………………………………………………………………………..139
• 159. Checking the Wheel Nut Torques …………………………………………………139
• 160. Renewing Segments of Optional Non-Inflatable Tyres …………………….140
• 161. Windscreen Washer ……………………………………………………………………….141
• 162. Optional Attachments
• 163. Introduction ……………………………………………………………………………………143
• 164. Attachments for your Machine ………………………………………………………….144
• 165. Quick Release Couplings ………………………………………………………………..145
• 166. Connecting and Disconnecting …………………………………………………….145
• 167. Venting Hydraulic Pressure ……………………………………………………………..147
• 168. Auxiliary Controls ……………………………………………………………………………148
• 169. Auxiliary Attachments Control Switches (optional) ………………………….148
• 170. Auxiliary Attachments Detent Switch (optional) ………………………………148
• 171. ……………………………………………………………………………………………….148
• 172. Float Control Switch (optional) …………………………………………………….149
• 173. 6-in-1 Shovel …………………………………………………………………………………150
• 174. 6-in-1 Shovel …………………………………………………………………………….150
• 175. Using the 6-in-1 Shovel ………………………………………………………………150
• 176. Daily Maintenance ……………………………………………………………………..152
• 177. Pallet Forks ……………………………………………………………………………………153
• 178. Safety ………………………………………………………………………………………153
• 179. Fitting-Removing Pallet Forks ……………………………………………………..153
• 180. Road Travel ………………………………………………………………………………153
• 181. Adjust the Fork Spacing ……………………………………………………………..153
• 182. Daily Maintenance ……………………………………………………………………..153
• 183. Manure-Silage Fork with Top Grab ……………………………………………………154
• 184. Safety ………………………………………………………………………………………154
• 185. Operation ………………………………………………………………………………….154
• 186. Control ……………………………………………………………………………………..154
• 187. Preparing for Travel ……………………………………………………………………154
• 188. Installing and Removing ……………………………………………………………..154
• 189. Using the Manure-Silage Fork ……………………………………………………..154
• 190. Daily Maintenance ……………………………………………………………………..154
• 191. Attachment Frame ………………………………………………………………………….155
• 192. Installing-Removing the Attachment Frame ……………………………………155
• 193. Backhoe Quickhitch (Mechanical Type) …………………………………………….156
• 194. Installing The Quickhitch …………………………………………………………….156
• 195. Removing The Quickhitch …………………………………………………………..157
• 196. Installing Backhoe Quickhitch Attachments ……………………………………157
• 197. Removing Backhoe Quickhitch Attachments ………………………………….158
• 198. Specifications
• 199. Static Dimensions …………………………………………………………………………..161
• 200. 1CX Machines …………………………………………………………………………..161
• 201. Weight ……………………………………………………………………………………..162
• 202. Noise Data …………………………………………………………………………………….163
• 203. Vibration Data ………………………………………………………………………………..164
• 204. Introduction ……………………………………………………………………………….164
• 205. 1CX …………………………………………………………………………………………165
• 206. Warranty Information
• 207. Machine Service Record Sheet ………………………………………………………..167
• 208. Registration Information ………………………………………………………………….169