JCB G17, G17Q, G20R, G22, G22Q, G30R, G33, G33Q Operator Manual 9811-2800

Description

• Model List:
  • G17, G17Q, G20R, G22, G22Q, G30R, G33, G33Q

• 1. Introduction
• 2. About This Manual ……………………………………………………………………………..1
• 3. Cross References ………………………………………………………………………….1
• 4. Component Identification …………………………………………………………………….2
• 5. Dataplate ……………………………………………………………………………………..3
• 6. Installation
• 7. Unpacking …………………………………………………………………………………………5
• 8. Site Installation ………………………………………………………………………………….6
• 9. Routine Maintenance
• 10. Service Requirements ………………………………………………………………………..8
• 11. Health and Safety ………………………………………………………………………………9
• 12. Lubricants …………………………………………………………………………………….9
• 13. Battery ………………………………………………………………………………………. 11
• 14. First Aid – Electrolyte …………………………………………………………………… 11
• 15. Service Schedules ……………………………………………………………………………13
• 16. Introduction …………………………………………………………………………………13
• 17. How to Use the Service Schedules ………………………………………………..13
• 18. Service Schedule Checklist …………………………………………………………..14
• 19. Battery ……………………………………………………………………………………………15
• 20. Connection and Disconnection (battery arrangement) ………………………15
• 21. Activating Dry Batteries ………………………………………………………………..15
• 22. Charging the Battery ……………………………………………………………………15
• 23. Battery Maintenance ……………………………………………………………………16
• 24. Battery Life …………………………………………………………………………………16
• 25. Coolant …………………………………………………………………………………………..17
• 26. Checking and Adding Coolant ……………………………………………………….17
• 27. Coolant Mixtures …………………………………………………………………………17
• 28. Engine Oil ……………………………………………………………………………………….18
• 29. Pre Start Checks ………………………………………………………………………………19
• 30. Cleaning …………………………………………………………………………………………20
• 31. JCB Digital Control Panel
• 32. Introduction ……………………………………………………………………………………..21
• 33. Top Level Screen ……………………………………………………………………………..22
• 34. Application Modes ……………………………………………………………………………23
• 35. Standard Operation ……………………………………………………………………..23
• 36. ATP7 Operation …………………………………………………………………………..23
• 37. Start and Stop the Machine ……………………………………………………………….24
• 38. Manual Mode ………………………………………………………………………………24
• 39. Manual ATP7 Operation (when configured for MCB-GCB application) ..25
• 40. Automatic Mode ………………………………………………………………………….26
• 41. Alarm List ………………………………………………………………………………………..27
• 42. Accessing List …………………………………………………………………………….27
• 43. Changing Method of Voltage Calculations ……………………………………………28
• 44. Information Screens …………………………………………………………………………29
• 45. Top Level Screen …………………………………………………………………………29
• 46. Mains Overview Screen (only when enabled) ………………………………….29
• 47. Generating Set Overview Screen …………………………………………………..29
• 48. Mains Value Details ……………………………………………………………………..30
• 49. Generator Peak Currents ……………………………………………………………..30
• 50. Analogue Inputs ………………………………………………………………………….30
• 51. Digital Inputs and Outputs …………………………………………………………….30
• 52. Real Time Clock ………………………………………………………………………….31
• 53. Counters …………………………………………………………………………………….31
• 54. Maintenance Call …………………………………………………………………………31
• 55. Main Menu ………………………………………………………………………………………32
• 56. Basic Main Menu …………………………………………………………………………32
• 57. Basic Main Menu List …………………………………………………………………..32
• 58. Setting the Clock ……………………………………………………………………………..34
• 59. Earth Leakage Relay (Option) ……………………………………………………………35
• 60. Possible Alarms ……………………………………………………………………………….36
• 61. Status Messages ……………………………………………………………………………..38
• 62. Alternator
• 63. Safety Precautions …………………………………………………………………………..40
• 64. Introduction ……………………………………………………………………………………..41
• 65. Designation ………………………………………………………………………………..41
• 66. Installation ………………………………………………………………………………………42
• 67. Lifting …………………………………………………………………………………………42
• 68. AVR Settings And Type ………………………………………………………………..43
• 69. Protection …………………………………………………………………………………..46
• 70. Parts List …………………………………………………………………………………………47
• 71. Alternator Terminal Connections ………………………………………………………..49
• 72. Series Star ………………………………………………………………………………….49
• 73. Parallel Star ………………………………………………………………………………..49
• 74. Series Delta ………………………………………………………………………………..50
• 75. Double Delta ……………………………………………………………………………….50
• 76. Parallel Zig-Zag …………………………………………………………………………..50
• 77. Fault Finding ……………………………………………………………………………………51
• 78. Service and Maintenance ………………………………………………………………….54
• 79. Winding Condition ……………………………………………………………………….54
• 80. Winding Condition Assessment ……………………………………………………..54
• 81. Spares and After Sales Service ………………………………………………………….55
• 82. Ordering Parts …………………………………………………………………………….55
• 83. Engine – Care and Safety
• 84. Important Information ……………………………………………………………………….57
• 85. The Operator Manual …………………………………………………………………..57
• 86. Safety Warnings ………………………………………………………………………….57
• 87. Safety, Yours and Others …………………………………………………………………..58
• 88. Checklists ……………………………………………………………………………………….59
• 89. General Safety ……………………………………………………………………………59
• 90. Operating Safety …………………………………………………………………………60
• 91. Maintenance Safety ……………………………………………………………………..61
• 92. Engine – Identifying the Engine
• 93. Engine Type ……………………………………………………………………………………67
• 94. Engine Identification Plate …………………………………………………………….67
• 95. Cylinder Numbering ……………………………………………………………………..68
• 96. Engine Description …………………………………………………………………………..69
• 97. Engine – Operation
• 98. Initial Commissioning ………………………………………………………………………..75
• 99. Engine Oil Filling …………………………………………………………………………75
• 100. Initial Coolant Filling With Cooler …………………………………………………..75
• 101. Fuel Filling ………………………………………………………………………………….76
• 102. Other Preparations ………………………………………………………………………76
• 103. Additional Maintenance Work ………………………………………………………..76
• 104. Starting …………………………………………………………………………………………..77
• 105. Electrical Starting …………………………………………………………………………77
• 106. Switching Off …………………………………………………………………………………..78
• 107. Operating Conditions ………………………………………………………………………..79
• 108. Winter Operation …………………………………………………………………………79
• 109. High Ambient Temperature, High Altitude ……………………………………….80
• 110. Engine – Operating Substances
• 111. Lubricating Oil ………………………………………………………………………………….81
• 112. Quality ……………………………………………………………………………………….81
• 113. Viscosity …………………………………………………………………………………….81
• 114. Fuel ……………………………………………………………………………………………….82
• 115. Quality ……………………………………………………………………………………….82
• 116. Winter Fuel …………………………………………………………………………………82
• 117. Coolant …………………………………………………………………………………………..83
• 118. Water Quality for Coolant ……………………………………………………………..83
• 119. Coolant Preparation …………………………………………………………………….83
• 120. Cooling System Preservatives ………………………………………………………83
• 121. Engine – Maintenance
• 122. Maintenance Diagram ………………………………………………………………………84
• 123. Lubrication System …………………………………………………………………………..85
• 124. Oil Change Intervals …………………………………………………………………….85
• 125. Checking Oil Level ………………………………………………………………………85
• 126. Changing the Engine Oil ………………………………………………………………86
• 127. Changing the Oil Filter ………………………………………………………………….87
• 128. Fuel System …………………………………………………………………………………….88
• 129. Changing the Fuel Filter ……………………………………………………………….88
• 130. Bleeding the Fuel System …………………………………………………………….89
• 131. Draining Water from the Fuel System …………………………………………….89
• 132. Changing Fuel Diaphragm Pump …………………………………………………..90
• 133. Cooling System ……………………………………………………………………………….91
• 134. Cleaning Intervals ………………………………………………………………………..91
• 135. Combustion Air Filter ………………………………………………………………………..92
• 136. Cleaning Intervals ………………………………………………………………………..92
• 137. Emptying Cyclone Pre-Separator …………………………………………………..92
• 138. Dry Air Filter Dust Discharge Valve ………………………………………………..93
• 139. Filter Cartridges …………………………………………………………………………..93
• 140. Belt Drive ………………………………………………………………………………………..94
• 141. Checking V-belt …………………………………………………………………………..94
• 142. Tightening-Changing V-belts …………………………………………………………94
• 143. Add-on Components …………………………………………………………………………95
• 144. Transportation Suspension ……………………………………………………………95
• 145. Engine Cleaning ………………………………………………………………………………96
• 146. Engine Cleaning ………………………………………………………………………….96
• 147. Engine – Fault Finding
• 148. Faults, Causes and Remedies …………………………………………………………..97
• 149. Engine – Storage
• 150. Corrosion Protection ……………………………………………………………………….100
• 151. Protecting Engine from Corrosion ………………………………………………..100
• 152. Removing Engine Corrosion Protection ………………………………………..100
• 153. Engine – Technical Data
• 154. Engine and Setting Data ………………………………………………………………….101
• 155. Torque Settings ……………………………………………………………………………..102
• 156. Connection and Wiring Diagrams
• 157. AC Wiring ……………………………………………………………………………………..103
• 158. DC Wiring ……………………………………………………………………………………..106
• 159. JCB G20-G30 Rental Specification – AC Wiring ………………………………….109
• 160. JCB G20-G30 Rental Specification – DC Wiring …………………………………. 113
• 161. Automatic Transfer Panel 2 …………………………………………………………….. 116
• 162. Automatic Transfer Panel 7 …………………………………………………………….. 118
• 163. Warranty
• 164. Warranty Information ………………………………………………………………………121
• 165. Installation Access ……………………………………………………………………..121
• 166. Downtime Support ……………………………………………………………………..121
• 167. Terms and Conditions …………………………………………………………………121
• 168. JCB Technical Service …………………………………………………………………….122