JCB 1CX Operator Manual 9811-6450

Description

• Model List:
  • 1CX

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cab-Canopy …………………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB 1CX ……………………………………………………………………………….2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Safety Check List ……………………………………………………………………………….4
• 16. Safety – Yours and Others ………………………………………………………………4
• 17. General Safety ……………………………………………………………………………..4
• 18. Operating Safety …………………………………………………………………………..6
• 19. Maintenance Safety ……………………………………………………………………….9
• 20. Safety Labels …………………………………………………………………………………..14
• 21. Introduction …………………………………………………………………………………14
• 22. Safety Label Identification …………………………………………………………….15
• 23. Identifying Your Machine …………………………………………………………………..18
• 24. Machine Identification Plate ………………………………………………………….18
• 25. Component Identification Plates …………………………………………………….19
• 26. ROPS-FOPS Certification plate ……………………………………………………..20
• 27. FOPS Data Plate …………………………………………………………………………20
• 28. Machine Security ……………………………………………………………………………..21
• 29. Introduction …………………………………………………………………………………21
• 30. JCB Plantguard …………………………………………………………………………..21
• 31. Construction Equipment Security And Registration Scheme (CESAR) .21
• 32. Operation
• 33. Introduction ……………………………………………………………………………………..23
• 34. Before Entering the Cab ……………………………………………………………………24
• 35. Entering and Leaving the Cab ……………………………………………………………25
• 36. Emergency Exit …………………………………………………………………………..25
• 37. Doors and Windows …………………………………………………………………………26
• 38. Opening and Closing the Door ………………………………………………………26
• 39. Opening and Closing the Rear Window ………………………………………….26
• 40. Seat Controls …………………………………………………………………………………..27
• 41. Introduction …………………………………………………………………………………27
• 42. Standard Seat ……………………………………………………………………………..28
• 43. Suspension Seat …………………………………………………………………………29
• 44. Seat Belt …………………………………………………………………………………………30
• 45. Inertia Reel Seat Belt …………………………………………………………………..30
• 46. Visibility Aids ……………………………………………………………………………………31
• 47. Mirrors ……………………………………………………………………………………….31
• 48. Cab Layout ……………………………………………………………………………………..32
• 49. Component Key …………………………………………………………………………..33
• 50. Drive Controls, Switches and Instruments ……………………………………………34
• 51. Drive Controls ……………………………………………………………………………..34
• 52. Switches …………………………………………………………………………………….35
• 53. Instrument Panel …………………………………………………………………………37
• 54. Cab Heater Controls (if fitted) ………………………………………………………..39
• 55. Operating Levers ……………………………………………………………………………..40
• 56. Introduction …………………………………………………………………………………40
• 57. Control Layouts …………………………………………………………………………..40
• 58. Loader Controls …………………………………………………………………………..41
• 59. Backhoe Controls ………………………………………………………………………..43
• 60. Stabiliser Controls ……………………………………………………………………….52
• 61. Auxiliary Controls ………………………………………………………………………..53
• 62. Safety Equipment …………………………………………………………………………….54
• 63. Boom and Slew Locks ………………………………………………………………….54
• 64. Control Lever Locks (if fitted) ………………………………………………………..56
• 65. Stabiliser Travel Locks ………………………………………………………………….57
• 66. Beacon ………………………………………………………………………………………57
• 67. Fire Extinguisher (If Fitted) ……………………………………………………………58
• 68. Before Starting The Engine ……………………………………………………………….59
• 69. Starting The Engine ………………………………………………………………………….60
• 70. Preparing The Machine For Travel ……………………………………………………..61
• 71. Road Travel ………………………………………………………………………………..61
• 72. Site Travel ………………………………………………………………………………….61
• 73. Travelling on the Road …………………………………………………………………62
• 74. Travelling on the Road (UK only) …………………………………………………..64
• 75. Getting the Machine Moving ………………………………………………………………66
• 76. Operating Practices ……………………………………………………………………..66
• 77. Stopping and Parking the Machine ……………………………………………………..67
• 78. Working with your Machine ……………………………………………………………….68
• 79. Operating Practices and Site Safety ………………………………………………68
• 80. Clothing and Safety Equipment ……………………………………………………..68
• 81. Danger Zone ………………………………………………………………………………68
• 82. Log Moving-Handling ……………………………………………………………………68
• 83. Safety Practices ………………………………………………………………………….68
• 84. Working With The Loader ……………………………………………………………..70
• 85. Working with the Backhoe …………………………………………………………….72
• 86. Use of Machines on Gradients or Slopes ………………………………………..78
• 87. Getting the Machine Unstuck ………………………………………………………..79
• 88. Operating Environment ……………………………………………………………………..80
• 89. Operating in Low Temperatures …………………………………………………….80
• 90. Operating in High Temperatures ……………………………………………………80
• 91. Operating in Dusty or Sandy Areas ………………………………………………..80
• 92. Operating in Coastal Regions ……………………………………………………….80
• 93. Operating on Wet or Soft Ground …………………………………………………..80
• 94. Refuelling the Machine ……………………………………………………………………..81
• 95. Low Fuel Levels ………………………………………………………………………….81
• 96. Filling the Tank ……………………………………………………………………………81
• 97. Moving a Disabled Machine ………………………………………………………………83
• 98. Retrieval …………………………………………………………………………………….83
• 99. Emergency Lower Procedure ………………………………………………………..83
• 100. Transporting the Machine ………………………………………………………………….85
• 101. Loading a Disabled Machine …………………………………………………………85
• 102. Loading a Serviceable Machine …………………………………………………….85
• 103. Transportation Safety …………………………………………………………………..86
• 104. Lifting a Machine ……………………………………………………………………………..87
• 105. Storage of the Machine …………………………………………………………………….89
• 106. Introduction …………………………………………………………………………………89
• 107. Storage Area ………………………………………………………………………………89
• 108. Prepare the Machine for Storage …………………………………………………..89
• 109. Put the Machine into Storage ………………………………………………………..89
• 110. During Storage ……………………………………………………………………………89
• 111. Take the Machine Out of Storage …………………………………………………..90
• 112. Routine Maintenance
• 113. Service Requirements ………………………………………………………………………91
• 114. Introduction …………………………………………………………………………………91
• 115. Owner-Operator Support ………………………………………………………………91
• 116. Service-Maintenance Agreements …………………………………………………91
• 117. Initial Service and Inspection …………………………………………………………91
• 118. Fit for Purpose Tests for Lifting Equipment ………………………………………92
• 119. Obtaining Replacement Parts ………………………………………………………..92
• 120. Health and Safety …………………………………………………………………………….93
• 121. Lubricants …………………………………………………………………………………..93
• 122. Battery ……………………………………………………………………………………….95
• 123. Service Schedules ……………………………………………………………………………97
• 124. Introduction …………………………………………………………………………………97
• 125. How to Use the Service Schedules ………………………………………………..97
• 126. Calendar Equivalents …………………………………………………………………..97
• 127. Pre-start Cold Checks, Service Points and Fluid Levels ……………………98
• 128. Functional Test and Final Inspection …………………………………………….100
• 129. Fluids, Lubricants and Capacities ……………………………………………………..102
• 130. Coolant Mixtures ……………………………………………………………………….103
• 131. Fuels ………………………………………………………………………………………..104
• 132. Tools …………………………………………………………………………………………….107
• 133. Carrying Tools onto the Machine ………………………………………………….107
• 134. Tool Locations …………………………………………………………………………..107
• 135. Prepare the Machine for Maintenance ………………………………………………108
• 136. Introduction ……………………………………………………………………………….108
• 137. How to Make the Machine Safe (Loader Arms Lowered) …………………109
• 138. How to Make the Machine Safe (Loader Arms Lifted) ……………………. 110
• 139. Cleaning the Machine …………………………………………………………………….. 112
• 140. Introduction ………………………………………………………………………………. 112
• 141. Preparing the Machine for Cleaning …………………………………………….. 112
• 142. Cleaning the Machine ………………………………………………………………… 113
• 143. Checking for Damage …………………………………………………………………….. 115
• 144. Check the Machine Body and Structure ……………………………………….. 115
• 145. Check the Tyres ……………………………………………………………………….. 115
• 146. Check the Seat and Seat Belt …………………………………………………….. 115
• 147. Check the Hydraulic Hoses and Fittings ………………………………………. 115
• 148. Checking the ROPS-FOPS Structure …………………………………………… 116
• 149. Greasing ………………………………………………………………………………………. 117
• 150. Introduction ………………………………………………………………………………. 117
• 151. Preparing the Machine for Greasing ……………………………………………. 117
• 152. Every 10 Hours …………………………………………………………………………. 117
• 153. Oiling ……………………………………………………………………………………………120
• 154. Oil the Control Levers …………………………………………………………………120
• 155. Oil the Door Hinges (Cab machines only) ……………………………………..120
• 156. Slew Oil Level Check …………………………………………………………………121
• 157. Access Panels ……………………………………………………………………………….122
• 158. Battery Cover ……………………………………………………………………………122
• 159. Engine Cover …………………………………………………………………………….122
• 160. Engine Side Panels ……………………………………………………………………123
• 161. Floor Plates ………………………………………………………………………………123
• 162. Brakes ………………………………………………………………………………………….124
• 163. Park Brake ………………………………………………………………………………..124
• 164. Electrical System ……………………………………………………………………………125
• 165. Battery ……………………………………………………………………………………..125
• 166. Jump Starting the Engine ……………………………………………………………127
• 167. Fuses ……………………………………………………………………………………….128
• 168. Relays ……………………………………………………………………………………..129
• 169. Engine ………………………………………………………………………………………….130
• 170. Oil and Filter ……………………………………………………………………………..130
• 171. Cooling System …………………………………………………………………………133
• 172. Alternator Drive Belt …………………………………………………………………..135
• 173. Air Filter ……………………………………………………………………………………136
• 174. Fuel System …………………………………………………………………………………..139
• 175. Introduction ……………………………………………………………………………….139
• 176. Drain the Fuel Filter ……………………………………………………………………139
• 177. Changing the Fuel Filter Element …………………………………………………140
• 178. Hydraulic System ……………………………………………………………………………141
• 179. Introduction ……………………………………………………………………………….141
• 180. Releasing the Hydraulic Pressure ………………………………………………..141
• 181. Oil and Filter ……………………………………………………………………………..142
• 182. Transmission …………………………………………………………………………………144
• 183. Drive Chain ……………………………………………………………………………….144
• 184. Tyres and Wheels …………………………………………………………………………..145
• 185. Tyre Inflation ……………………………………………………………………………..145
• 186. Checking the Wheel Nut Torques …………………………………………………146
• 187. Renewing Segments of Optional Non-Inflatable Tyres …………………….146
• 188. Windscreen Washer ……………………………………………………………………….147
• 189. Fire Extinguisher (if fitted) ………………………………………………………………..148
• 190. Checking the Fire Extinguisher ……………………………………………………148
• 191. Optional Attachments
• 192. Introduction ……………………………………………………………………………………149
• 193. Attachments for your Machine ………………………………………………………….150
• 194. Impact Protection ……………………………………………………………………………151
• 195. Connecting-Disconnecting Hydraulic Hoses ……………………………………….152
• 196. Introduction ……………………………………………………………………………….152
• 197. Connecting the Hydraulic Hoses ………………………………………………….152
• 198. Disconnecting the Hydraulic Hoses ………………………………………………153
• 199. Quick Release Couplings ……………………………………………………………154
• 200. Auxiliary Controls ……………………………………………………………………………156
• 201. Auxiliary Attachments Control Switches (optional) ………………………….156
• 202. Auxiliary Attachments Detent Switch (optional) ………………………………156
• 203. ……………………………………………………………………………………………….156
• 204. 6-in-1 Shovel …………………………………………………………………………………158
• 205. 6-in-1 Shovel …………………………………………………………………………….158
• 206. Using the 6-in-1 Shovel ………………………………………………………………158
• 207. Daily Maintenance ……………………………………………………………………..160
• 208. Pallet Forks ……………………………………………………………………………………161
• 209. Safety ………………………………………………………………………………………161
• 210. Fitting-Removing Pallet Forks ……………………………………………………..161
• 211. Road Travel ………………………………………………………………………………161
• 212. Adjust the Fork Spacing ……………………………………………………………..161
• 213. Daily Maintenance ……………………………………………………………………..161
• 214. Manure-Silage Fork with Top Grab ……………………………………………………162
• 215. Safety ………………………………………………………………………………………162
• 216. Operation ………………………………………………………………………………….162
• 217. Control ……………………………………………………………………………………..162
• 218. Preparing for Travel ……………………………………………………………………162
• 219. Installing and Removing ……………………………………………………………..162
• 220. Using the Manure-Silage Fork ……………………………………………………..162
• 221. Daily Maintenance ……………………………………………………………………..162
• 222. Attachment Frame ………………………………………………………………………….163
• 223. Installing-Removing the Attachment Frame ……………………………………163
• 224. Quickhitch Assembly ………………………………………………………………………164
• 225. Introduction ……………………………………………………………………………….164
• 226. Installation ………………………………………………………………………………..164
• 227. Removal …………………………………………………………………………………..164
• 228. Maintenance ……………………………………………………………………………..165
• 229. Buckets …………………………………………………………………………………………166
• 230. Bucket Selection ………………………………………………………………………..166
• 231. Removing a Bucket – Non Quickhitch Models ………………………………..167
• 232. Installing a Bucket – Non Quickhitch Models ………………………………….168
• 233. Removing a Bucket from a Quickhitch ………………………………………….168
• 234. Installing a Bucket on a Quickhitch ………………………………………………170
• 235. Replacing Bucket Teeth ………………………………………………………………171
• 236. Specifications
• 237. Static Dimensions …………………………………………………………………………..173
• 238. 1CX Machines …………………………………………………………………………..173
• 239. Weight ……………………………………………………………………………………..174
• 240. Noise Data …………………………………………………………………………………….175
• 241. Introduction ……………………………………………………………………………….175
• 242. All 1CX Machines ………………………………………………………………………175
• 243. Vibration Data ………………………………………………………………………………..176
• 244. Introduction ……………………………………………………………………………….176
• 245. 1CX …………………………………………………………………………………………177
• 246. Tyre Sizes and Pressures ………………………………………………………………..178
• 247. Specifications ……………………………………………………………………………178
• 248. Warranty Information
• 249. Machine Service Record Sheet ………………………………………………………..179
• 250. Registration Information ………………………………………………………………….181
• 251. European Community Standards
• 252. EC Declaration of Conformity …………………………………………………………..183
• 253. Introduction ……………………………………………………………………………….183
• 254. Explanation of the EC Declaration of Conformity ……………………………185