JCB HM 65, HM100, HM100Q Hydraulic Breakers Operator Manual 9801-0081-06

Description

• Model List:
  • HM 65, HM100, HM100Q Hydraulic Breakers

• 1. About this Manual ………………………………………………………………………………1
• 2. Units of Measurement ……………………………………………………………………1
• 3. Carrier Machine Suitability ……………………………………………………………..1
• 4. Warranty ……………………………………………………………………………………1
• 5. General Description ……………………………………………………………………………2
• 6. Check List – Equipment ………………………………………………………………….2
• 7. Attachment Identification ……………………………………………………………..2
• 8. Component Identification ……………………………………………………………..2
• 9. Accumulator – Charging Kit …………………………………………………………..3
• 10. Safety ………………………………………………………………………………………………4
• 11. Safety – Yours and Others ………………………………………………………………4
• 12. Safety Warnings ……………………………………………………………………………4
• 13. Introduction …………………………………………………………………………………..5
• 14. Safety Check List ………………………………………………………………………….5
• 15. Safety Label Identification ………………………………………………………………7
• 16. Part Numbers and Descriptions …………………………………………………….8
• 17. Installation and Removal
• 18. General Safety ………………………………………………………………………………….9
• 19. Safety First …………………………………………………………………………………..9
• 20. Installation ………………………………………………………………………………………10
• 21. Installation (JCB Micro Series Machines and 801 Series Mini Excavators)
• 22. 10
• 23. Removal ………………………………………………………………………………………… 11
• 24. Removal (JCB Micro Series Machines 801 Series Mini Excavators) ….. 11
• 25. Non-JCB Carriers ……………………………………………………………………….. 11
• 26. Tools ………………………………………………………………………………………………12
• 27. Tools ………………………………………………………………………………………….12
• 28. Operation
• 29. General Safety ………………………………………………………………………………..13
• 30. Safety First …………………………………………………………………………………13
• 31. Start and Stop the Hammermaster …………………………………………………13
• 32. Principles of Breaking …………………………………………………………………..13
• 33. Penetrative Breaking …………………………………………………………………13
• 34. Breaking – Do’s and Don’ts ………………………………………………………………..14
• 35. Do ……………………………………………………………………………………………..14
• 36. Don’t ………………………………………………………………………………………….15
• 37. Noise Dampening ………………………………………………………………………..16
• 38. The Effects of Blank Firing ………………………………………………………………..17
• 39. To prevent blank firing: …………………………………………………………………17
• 40. Travelling with the Hammermaster ……………………………………………………..18
• 41. Travelling (JCB Micro Series and 801 Series Mini Excavator) ……………18
• 42. On Site …………………………………………………………………………………….18
• 43. On a Truck ………………………………………………………………………………….18
• 44. Maintenance
• 45. Health and Safety …………………………………………………………………………….19
• 46. Safety First …………………………………………………………………………………19
• 47. Lubricants …………………………………………………………………………………..19
• 48. Service Requirements ………………………………………………………………………20
• 49. Main Inspection …………………………………………………………………………..20
• 50. Check ………………………………………………………………………………………20
• 51. Change ……………………………………………………………………………………20
• 52. Obtaining Replacement Parts ………………………………………………………..20
• 53. Washing …………………………………………………………………………………..20
• 54. Service Schedules ……………………………………………………………………………21
• 55. Every 2 – 4 Hours (Depending on operating conditions) ……………………21
• 56. Grease …………………………………………………………………………………….21
• 57. Manual Lubrication ……………………………………………………………………21
• 58. Daily ………………………………………………………………………………………….21
• 59. Clean ………………………………………………………………………………………21
• 60. Grease …………………………………………………………………………………….21
• 61. Check (engine stopped) ……………………………………………………………..21
• 62. Observe (Hammermaster Operation) …………………………………………..21
• 63. Weekly ……………………………………………………………………………………….22
• 64. Check (Engine Stopped) …………………………………………………………….22
• 65. Every 500 Hours or Yearly (whichever occurs first) …………………………..22
• 66. Greasing …………………………………………………………………………………………23
• 67. The Tool Bushings ……………………………………………………………………….23
• 68. Daily ………………………………………………………………………………………..23
• 69. Hammmermster Pivots …………………………………………………………………24
• 70. Daily ………………………………………………………………………………………..24
• 71. Check Bolt Tightness ……………………………………………………………………24
• 72. Daily ………………………………………………………………………………………..24
• 73. Lower Tool Bushing and Tools ……………………………………………………………25
• 74. Checking For Excessive Wear ………………………………………………………25
• 75. Check for and Removal of Burrs ……………………………………………………25
• 76. Lower Tool Bushing – Removal ………………………………………………………25
• 77. Lower Tool Bushing – Replacement ………………………………………………..25
• 78. Storage …………………………………………………………………………………………..26
• 79. Service
• 80. Fault Finding ……………………………………………………………………………………27
• 81. Hydraulic Oils, Filtering and Cooling …………………………………………………..28
• 82. Introduction …………………………………………………………………………………28
• 83. Possible Result of using incorrect Oil ……………………………………………..28
• 84. Special Oils …………………………………………………………………………………28
• 85. Hydraulic Oil Purity ………………………………………………………………………28
• 86. Oil Filter ……………………………………………………………………………………..28
• 87. Specification
• 88. Hammermaster HM 65, HM 100 and HM100Q …………………………………….31