Name: JCB JCB370 Excavator Operator Manual 9831-3900
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Description

Model List:
- JCB370 Excavator

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 3
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
17. Product Compliance ……………………………………………………………………………………………………………… 5
18. Description
19. General ……………………………………………………………………………………………………………………………….. 6
20. Intended Use ……………………………………………………………………………………………………………………….. 6
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
22. Optional Equipment and Attachments …………………………………………………………………………………….. 6
23. Danger Zone ……………………………………………………………………………………………………………………….. 6
24. Main Component Locations …………………………………………………………………………………………………… 7
25. Product and Component Identification
26. Machine ………………………………………………………………………………………………………………………………. 8
27. Engine ………………………………………………………………………………………………………………………………… 9
28. Operator Protective Structure ………………………………………………………………………………………………. 11
29. Safety Labels
30. General ……………………………………………………………………………………………………………………………… 13
31. Safety Label Identification ……………………………………………………………………………………………………. 13
32. Operator Station
33. Component Locations …………………………………………………………………………………………………………. 16
34. Console Switches
35. General ……………………………………………………………………………………………………………………………… 17
36. Work Lights ……………………………………………………………………………………………………………………….. 17
37. Beacon ……………………………………………………………………………………………………………………………… 17
38. Control Locks …………………………………………………………………………………………………………………….. 17
39. Excavator Arm Quickhitch …………………………………………………………………………………………………… 18
40. Radio Mute ………………………………………………………………………………………………………………………… 18
41. Engine Stop Switch ……………………………………………………………………………………………………………. 18
42. Slew Lock …………………………………………………………………………………………………………………………. 18
43. Cushion …………………………………………………………………………………………………………………………….. 18
44. Window Washer …………………………………………………………………………………………………………………. 18
45. Window Wipers ………………………………………………………………………………………………………………….. 18
46. Front Lower Window Wiper …………………………………………………………………………………………………. 19
47. Interior Switches
48. Ignition Switch ……………………………………………………………………………………………………………………. 20
49. Cab Interior Light ……………………………………………………………………………………………………………….. 20
50. Operation
51. Introduction
52. General ……………………………………………………………………………………………………………………………… 23
53. Operating Safety
54. General ……………………………………………………………………………………………………………………………… 24
55. Worksite Safety ………………………………………………………………………………………………………………….. 26
56. Risk Assessment ……………………………………………………………………………………………………………….. 27
57. Walk-Around Inspection
58. General ……………………………………………………………………………………………………………………………… 29
59. Entering and Leaving the Operator Station
60. General ……………………………………………………………………………………………………………………………… 30
61. Emergency Exit ………………………………………………………………………………………………………………….. 32
62. Doors
63. Operator Door ……………………………………………………………………………………………………………………. 33
64. Windows
65. Front Window …………………………………………………………………………………………………………………….. 35
66. Side Window ……………………………………………………………………………………………………………………… 36
67. Sun Visor-Sunblind
68. Sunblind ……………………………………………………………………………………………………………………………. 38
69. Before Starting the Engine
70. General ……………………………………………………………………………………………………………………………… 40
71. Operator Seat
72. General ……………………………………………………………………………………………………………………………… 41
73. Suspension Seat ………………………………………………………………………………………………………………… 41
74. Seat Belt
75. General ……………………………………………………………………………………………………………………………… 43
76. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 43
77. Static Seat Belt ………………………………………………………………………………………………………………….. 44
78. Mirrors
79. General ……………………………………………………………………………………………………………………………… 47
80. Starting the Engine
81. General ……………………………………………………………………………………………………………………………… 52
82. Immobiliser ………………………………………………………………………………………………………………………… 53
83. Warming Up ………………………………………………………………………………………………………………………. 54
84. Stopping and Parking
85. General ……………………………………………………………………………………………………………………………… 56
86. Preparing for Travel
87. General ……………………………………………………………………………………………………………………………… 57
88. Preparing for Worksite Travel ………………………………………………………………………………………………. 57
89. Beacon ……………………………………………………………………………………………………………………………… 57
90. Safety Equipment
91. General ……………………………………………………………………………………………………………………………… 59
92. Control Lock ………………………………………………………………………………………………………………………. 59
93. Drive Controls
94. Track Controls ……………………………………………………………………………………………………………………. 61
95. Travel Speed Selector ………………………………………………………………………………………………………… 62
96. Instruments
97. General ……………………………………………………………………………………………………………………………… 64
98. Instrument Panel ………………………………………………………………………………………………………………… 65
99. Getting the Machine Moving
100. General ……………………………………………………………………………………………………………………………… 85
101. Driving the Machine
102. General ……………………………………………………………………………………………………………………………… 88
103. Towing Other Equipment …………………………………………………………………………………………………….. 88
104. Operating Levers-Pedals
105. General ……………………………………………………………………………………………………………………………… 90
106. Control Layouts ………………………………………………………………………………………………………………….. 90
107. Excavator Arm Controls ………………………………………………………………………………………………………. 90
108. Dozer Blade Controls …………………………………………………………………………………………………………. 93
109. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 94
110. Lifting and Loading
111. General ……………………………………………………………………………………………………………………………… 97
112. Load Charts ………………………………………………………………………………………………………………………. 97
113. Overload Warning System …………………………………………………………………………………………………… 98
114. Working with the Excavator Arm
115. General ……………………………………………………………………………………………………………………………. 100
116. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 100
117. Lifting With the Excavator Arm …………………………………………………………………………………………… 100
118. Digging ……………………………………………………………………………………………………………………………. 101
119. Changing the Bucket Linkage ……………………………………………………………………………………………. 106
120. Dipper Stroke Limiter ………………………………………………………………………………………………………… 107
121. Working with the Dozer Blade
122. General ……………………………………………………………………………………………………………………………. 110
123. Dozing and Grading ………………………………………………………………………………………………………….. 110
124. Scraping and Cutting ………………………………………………………………………………………………………… 110
125. Backfilling ………………………………………………………………………………………………………………………… 110
126. Slopes
127. General ……………………………………………………………………………………………………………………………. 112
128. Driving on Slopes …………………………………………………………………………………………………………….. 112
129. Working on Slopes …………………………………………………………………………………………………………… 114
130. Heating, Ventilating and Air-Conditioning (HVAC)
131. General ……………………………………………………………………………………………………………………………. 116
132. Air-Conditioning Controls …………………………………………………………………………………………………… 116
133. Power Sockets
134. Auxiliary Power Socket ……………………………………………………………………………………………………… 119
135. Battery Isolator
136. General ……………………………………………………………………………………………………………………………. 120
137. Fire Extinguisher
138. General ……………………………………………………………………………………………………………………………. 121
139. Moving a Disabled Machine
140. General ……………………………………………………………………………………………………………………………. 123
141. Getting the Machine Unstuck …………………………………………………………………………………………….. 123
142. Jump-Starting the Engine ………………………………………………………………………………………………….. 124
143. Retrieval ………………………………………………………………………………………………………………………….. 125
144. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 125
145. Lifting the Machine
146. General ……………………………………………………………………………………………………………………………. 127
147. Transporting the Machine
148. General ……………………………………………………………………………………………………………………………. 129
149. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 129
150. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 132
151. Operating Environment
152. General ……………………………………………………………………………………………………………………………. 134
153. Operating in Low Temperatures …………………………………………………………………………………………. 134
154. Operating in High Temperatures …………………………………………………………………………………………. 134
155. Cab Filters ……………………………………………………………………………………………………………………….. 135
156. Refuelling
157. General ……………………………………………………………………………………………………………………………. 136
158. Low Fuel Levels ……………………………………………………………………………………………………………….. 136
159. Filling the Tank …………………………………………………………………………………………………………………. 136
160. Attachments
161. Working with Attachments
162. Introduction ………………………………………………………………………………………………………………………. 139
163. Attachments for your Machine ……………………………………………………………………………………………. 139
164. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 140
165. Impact Protection ……………………………………………………………………………………………………………… 143
166. Direct-Mounted Attachments
167. General ……………………………………………………………………………………………………………………………. 144
168. Quickhitch
169. Excavator Arm Quickhitch …………………………………………………………………………………………………. 147
170. Buckets
171. General ……………………………………………………………………………………………………………………………. 151
172. Bucket Teeth ……………………………………………………………………………………………………………………. 151
173. Preservation and Storage
174. Cleaning
175. General ……………………………………………………………………………………………………………………………. 155
176. Preparation ………………………………………………………………………………………………………………………. 155
177. Checking For Damage
178. General ……………………………………………………………………………………………………………………………. 157
179. Storage
180. General ……………………………………………………………………………………………………………………………. 158
181. Put into Storage ……………………………………………………………………………………………………………….. 158
182. During Storage …………………………………………………………………………………………………………………. 158
183. Take out of Storage ………………………………………………………………………………………………………….. 159
184. Security
185. General ……………………………………………………………………………………………………………………………. 160
186. JCB Plantguard ………………………………………………………………………………………………………………… 160
187. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 160
188. LiveLink …………………………………………………………………………………………………………………………… 160
189. Anti-Vandal Guards …………………………………………………………………………………………………………… 160
190. Maintenance
191. Introduction
192. General ……………………………………………………………………………………………………………………………. 163
193. Owner-Operator Support ……………………………………………………………………………………………………. 163
194. Service-Maintenance Agreements ………………………………………………………………………………………. 163
195. Obtaining Spare Parts ………………………………………………………………………………………………………. 164
196. Maintenance Safety
197. General ……………………………………………………………………………………………………………………………. 165
198. Fluids and Lubricants ……………………………………………………………………………………………………….. 166
199. Maintenance Schedules
200. General ……………………………………………………………………………………………………………………………. 170
201. How to Use the Maintenance Schedules …………………………………………………………………………….. 170
202. Maintenance Intervals ……………………………………………………………………………………………………….. 170
203. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 172
204. Functional Tests and Final Inspection …………………………………………………………………………………. 175
205. Maintenance Positions
206. General ……………………………………………………………………………………………………………………………. 177
207. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 177
208. Service Points
209. General ……………………………………………………………………………………………………………………………. 178
210. Access Apertures
211. General ……………………………………………………………………………………………………………………………. 184
212. Battery Cover …………………………………………………………………………………………………………………… 184
213. Engine Compartment Cover ………………………………………………………………………………………………. 184
214. Hydraulic Compartment Cover …………………………………………………………………………………………… 185
215. Radiator Cover …………………………………………………………………………………………………………………. 186
216. Tools
217. General ……………………………………………………………………………………………………………………………. 188
218. Toolbox ……………………………………………………………………………………………………………………………. 188
219. Lubrication
220. General ……………………………………………………………………………………………………………………………. 189
221. Preparation ………………………………………………………………………………………………………………………. 189
222. Attachments
223. General …………………………………………………………………………………………………………………………… 190
224. Body and Framework
225. General …………………………………………………………………………………………………………………………… 191
226. Slew Ring Bearings ………………………………………………………………………………………………………….. 191
227. Pivot Pins ………………………………………………………………………………………………………………………… 192
228. Operator Station
229. General …………………………………………………………………………………………………………………………… 194
230. Operator Protective Structure …………………………………………………………………………………………….. 194
231. Seat ………………………………………………………………………………………………………………………………… 196
232. Seat Belt …………………………………………………………………………………………………………………………. 196
233. Controls …………………………………………………………………………………………………………………………… 197
234. Engine
235. General …………………………………………………………………………………………………………………………… 198
236. Oil …………………………………………………………………………………………………………………………………… 198
237. Drive Belt ………………………………………………………………………………………………………………………… 200
238. Air Filter
239. General …………………………………………………………………………………………………………………………… 201
240. Pre-Cleaner ……………………………………………………………………………………………………………………… 201
241. Dust Valve ………………………………………………………………………………………………………………………. 201
242. Fuel System
243. General …………………………………………………………………………………………………………………………… 202
244. Tank ……………………………………………………………………………………………………………………………….. 203
245. Fuel Filter ………………………………………………………………………………………………………………………… 204
246. Water Separator ………………………………………………………………………………………………………………. 204
247. Cooling System
248. General …………………………………………………………………………………………………………………………… 206
249. Coolant ……………………………………………………………………………………………………………………………. 206
250. Cooling Pack …………………………………………………………………………………………………………………… 207
251. Tracks
252. General …………………………………………………………………………………………………………………………… 208
253. Steel ……………………………………………………………………………………………………………………………….. 209
254. Idler Wheels …………………………………………………………………………………………………………………….. 210
255. Rollers …………………………………………………………………………………………………………………………….. 210
256. Track Gearbox
257. Oil …………………………………………………………………………………………………………………………………… 211
258. Hydraulic System
259. General …………………………………………………………………………….