JCB JS115 to JS370 Excavator Operator Manual 9821-9700

Description

• Model List:
  • JS115, JS130, JS131, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235, JS300, JS330, JS360, JS370 Excavator

• 1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 2
• 7. Cross References ………………………………………………………………………………………………………………… 2
• 8. Safety
• 9. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 10. Safety Warnings …………………………………………………………………………………………………………………… 3
• 11. General Safety …………………………………………………………………………………………………………………….. 4
• 12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
• 13. About the Product
• 14. Introduction
• 15. General ……………………………………………………………………………………………………………………………….. 7
• 16. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 17. Product Compliance ……………………………………………………………………………………………………………… 7
• 18. Description
• 19. General ……………………………………………………………………………………………………………………………….. 8
• 20. Intended Use ……………………………………………………………………………………………………………………….. 8
• 21. Log Moving-Object Handling ………………………………………………………………………………………………….. 9
• 22. Optional Equipment and Attachments …………………………………………………………………………………… 10
• 23. Danger Zone ……………………………………………………………………………………………………………………… 10
• 24. Main Component Locations …………………………………………………………………………………………………. 10
• 25. Product and Component Identification
• 26. Machine …………………………………………………………………………………………………………………………….. 11
• 27. Engine ………………………………………………………………………………………………………………………………. 12
• 28. Operator Protective Structure ………………………………………………………………………………………………. 15
• 29. Safety Labels
• 30. General ……………………………………………………………………………………………………………………………… 17
• 31. Safety Label Identification ……………………………………………………………………………………………………. 17
• 32. Operator Station
• 33. Component Locations …………………………………………………………………………………………………………. 20
• 34. Interior Switches
• 35. Ignition Switch ……………………………………………………………………………………………………………………. 21
• 36. Cab Interior Light ……………………………………………………………………………………………………………….. 21
• 37. Console Switches
• 38. General ……………………………………………………………………………………………………………………………… 23
• 39. Work Lights ……………………………………………………………………………………………………………………….. 23
• 40. Beacon ……………………………………………………………………………………………………………………………… 23
• 41. Seat Heater ……………………………………………………………………………………………………………………….. 23
• 42. Seat Ventilation ………………………………………………………………………………………………………………….. 24
• 43. Control Locks …………………………………………………………………………………………………………………….. 24
• 44. Excavator End Quickhitch ……………………………………………………………………………………………………. 24
• 45. Radio Mute ………………………………………………………………………………………………………………………… 24
• 46. Engine Stop Switch ……………………………………………………………………………………………………………. 24
• 47. Slew Lock …………………………………………………………………………………………………………………………. 24
• 48. Slew Smoothing …………………………………………………………………………………………………………………. 24
• 49. Cushion …………………………………………………………………………………………………………………………….. 25
• 50. Window Washer …………………………………………………………………………………………………………………. 25
• 51. Window Wipers ………………………………………………………………………………………………………………….. 25
• 52. Front Lower Window Wiper …………………………………………………………………………………………………. 25
• 53. Cab Raise-Lower ……………………………………………………………………………………………………………….. 25
• 54. Operation
• 55. Introduction
• 56. General ……………………………………………………………………………………………………………………………… 27
• 57. Operating Safety
• 58. General ……………………………………………………………………………………………………………………………… 28
• 59. Worksite Safety ………………………………………………………………………………………………………………….. 30
• 60. Risk Assessment ……………………………………………………………………………………………………………….. 31
• 61. Walk-Around Inspection
• 62. General ……………………………………………………………………………………………………………………………… 33
• 63. Entering and Leaving the Operator Station
• 64. General ……………………………………………………………………………………………………………………………… 34
• 65. Emergency Exit ………………………………………………………………………………………………………………….. 38
• 66. Doors
• 67. Operator Door ……………………………………………………………………………………………………………………. 40
• 68. Windows
• 69. Front Window …………………………………………………………………………………………………………………….. 42
• 70. Side Window ……………………………………………………………………………………………………………………… 43
• 71. Sun Visor-Sunblind
• 72. Sunblind ……………………………………………………………………………………………………………………………. 45
• 73. Battery Isolator
• 74. General ……………………………………………………………………………………………………………………………… 47
• 75. Before Starting the Engine
• 76. General ……………………………………………………………………………………………………………………………… 48
• 77. Operator Seat
• 78. General ……………………………………………………………………………………………………………………………… 49
• 79. Suspension Seat ………………………………………………………………………………………………………………… 49
• 80. Heated Seat Controls …………………………………………………………………………………………………………. 51
• 81. Seat Ventilation Controls …………………………………………………………………………………………………….. 51
• 82. Seat Belt
• 83. General ……………………………………………………………………………………………………………………………… 52
• 84. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 52
• 85. Static Seat Belt ………………………………………………………………………………………………………………….. 53
• 86. Mirrors
• 87. General ……………………………………………………………………………………………………………………………… 55
• 88. Starting the Engine
• 89. General ……………………………………………………………………………………………………………………………… 60
• 90. Warming Up ………………………………………………………………………………………………………………………. 60
• 91. Immobiliser ………………………………………………………………………………………………………………………… 61
• 92. Stopping and Parking
• 93. General ……………………………………………………………………………………………………………………………… 64
• 94. Preparing for Travel
• 95. General ……………………………………………………………………………………………………………………………… 65
• 96. Preparing for Worksite Travel ………………………………………………………………………………………………. 65
• 97. Beacon ……………………………………………………………………………………………………………………………… 66
• 98. Safety Equipment
• 99. General ……………………………………………………………………………………………………………………………… 67
• 100. Control Lock ………………………………………………………………………………………………………………………. 67
• 101. Drive Controls
• 102. Track Controls ……………………………………………………………………………………………………………………. 69
• 103. Travel Speed Selector ………………………………………………………………………………………………………… 70
• 104. Instruments
• 105. General ……………………………………………………………………………………………………………………………… 73
• 106. Instrument Panel ………………………………………………………………………………………………………………… 74
• 107. Getting the Machine Moving
• 108. General ……………………………………………………………………………………………………………………………… 96
• 109. Slopes
• 110. General ……………………………………………………………………………………………………………………………… 99
• 111. Driving on Slopes ………………………………………………………………………………………………………………. 99
• 112. Working on Slopes …………………………………………………………………………………………………………… 101
• 113. Driving the Machine
• 114. General ……………………………………………………………………………………………………………………………. 103
• 115. Towing Other Equipment …………………………………………………………………………………………………… 103
• 116. Operating Levers-Pedals
• 117. General ……………………………………………………………………………………………………………………………. 104
• 118. Control Layouts ………………………………………………………………………………………………………………… 104
• 119. Excavator End Controls …………………………………………………………………………………………………….. 104
• 120. Dozer Blade Controls ……………………………………………………………………………………………………….. 112
• 121. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 112
• 122. Lifting and Loading
• 123. General ……………………………………………………………………………………………………………………………. 116
• 124. Load Charts …………………………………………………………………………………………………………………….. 116
• 125. Overload Warning System …………………………………………………………………………………………………. 117
• 126. Working with the Excavator End
• 127. General ……………………………………………………………………………………………………………………………. 119
• 128. Preparing to Use the Excavator End …………………………………………………………………………………… 119
• 129. Lifting With the Excavator End …………………………………………………………………………………………… 119
• 130. Digging ……………………………………………………………………………………………………………………………. 120
• 131. Changing the Bucket Linkage ……………………………………………………………………………………………. 129
• 132. Dipper Stroke Limiter ………………………………………………………………………………………………………… 130
• 133. Working with the Dozer Blade
• 134. General ……………………………………………………………………………………………………………………………. 133
• 135. Dozing and Grading ………………………………………………………………………………………………………….. 133
• 136. Scraping and Cutting ………………………………………………………………………………………………………… 133
• 137. Backfilling ………………………………………………………………………………………………………………………… 133
• 138. Heating, Ventilating and Air-Conditioning (HVAC)
• 139. General ……………………………………………………………………………………………………………………………. 135
• 140. Air-Conditioning Controls …………………………………………………………………………………………………… 135
• 141. Power Sockets
• 142. Auxiliary Power Socket ……………………………………………………………………………………………………… 138
• 143. Fire Extinguisher
• 144. General ……………………………………………………………………………………………………………………………. 139
• 145. Moving a Disabled Machine
• 146. General ……………………………………………………………………………………………………………………………. 141
• 147. Getting the Machine Unstuck …………………………………………………………………………………………….. 141
• 148. Jump-Starting the Engine ………………………………………………………………………………………………….. 142
• 149. Retrieval ………………………………………………………………………………………………………………………….. 143
• 150. Excavator End (Emergency Operation) ……………………………………………………………………………….. 143
• 151. Lifting the Machine
• 152. General ……………………………………………………………………………………………………………………………. 145
• 153. Transporting the Machine
• 154. General ……………………………………………………………………………………………………………………………. 147
• 155. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 147
• 156. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 150
• 157. Operating Environment
• 158. General ……………………………………………………………………………………………………………………………. 152
• 159. Operating in Low Temperatures …………………………………………………………………………………………. 152
• 160. Operating in High Temperatures …………………………………………………………………………………………. 152
• 161. Cab Filters ……………………………………………………………………………………………………………………….. 153
• 162. Refuelling
• 163. General ……………………………………………………………………………………………………………………………. 154
• 164. Low Fuel Levels ……………………………………………………………………………………………………………….. 154
• 165. Filling the Tank …………………………………………………………………………………………………………………. 154
• 166. Attachments
• 167. Working with Attachments
• 168. Introduction ………………………………………………………………………………………………………………………. 157
• 169. Attachments for your Machine ……………………………………………………………………………………………. 157
• 170. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 158
• 171. Impact Protection ……………………………………………………………………………………………………………… 161
• 172. Direct-Mounted Attachments
• 173. General ……………………………………………………………………………………………………………………………. 162
• 174. Quickhitch
• 175. Excavator End Quickhitch ………………………………………………………………………………………………….. 165
• 176. Buckets
• 177. General ……………………………………………………………………………………………………………………………. 172
• 178. Bucket Teeth ……………………………………………………………………………………………………………………. 172
• 179. Preservation and Storage
• 180. Cleaning
• 181. General ……………………………………………………………………………………………………………………………. 179
• 182. Preparation ………………………………………………………………………………………………………………………. 180
• 183. Checking For Damage
• 184. General ……………………………………………………………………………………………………………………………. 181
• 185. Storage
• 186. General ……………………………………………………………………………………………………………………………. 182
• 187. Put into Storage ……………………………………………………………………………………………………………….. 182
• 188. During Storage …………………………………………………………………………………………………………………. 182
• 189. Take out of Storage ………………………………………………………………………………………………………….. 183
• 190. Security
• 191. General ……………………………………………………………………………………………………………………………. 184
• 192. JCB Plantguard ………………………………………………………………………………………………………………… 184
• 193. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 184
• 194. LiveLink …………………………………………………………………………………………………………………………… 184
• 195. Anti-Vandal Guards …………………………………………………………………………………………………………… 184
• 196. Maintenance
• 197. Introduction
• 198. General ……………………………………………………………………………………………………………………………. 187
• 199. Owner-Operator Support ……………………………………………………………………………………………………. 187
• 200. Service-Maintenance Agreements ………………………………………………………………………………………. 188
• 201. Obtaining Spare Parts ………………………………………………………………………………………………………. 188
• 202. Maintenance Safety
• 203. General ……………………………………………………………………………………………………………………………. 189
• 204. Fluids and Lubricants ……………………………………………………………………………………………………….. 190
• 205. Maintenance Schedules
• 206. General ……………………………………………………………………………………………………………………………. 194
• 207. How to Use the Maintenance Schedules …………………………………………………………………………….. 194
• 208. Maintenance Intervals ……………………………………………………………………………………………………….. 194
• 209. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 196
• 210. Functional Tests and Final Inspection …………………………………………………………………………………. 199
• 211. Maintenance Positions
• 212. General ……………………………………………………………………………………………………………………………. 201
• 213. Maintenance Position (Excavator End Lowered) …………………………………………………………………… 201
• 214. Service Points
• 215. General ……………………………………………………………………………………………………………………………. 202
• 216. Access Apertures
• 217. General ……………………………………………………………………………………………………………………………. 213
• 218. Battery Cover …………………………………………………………………………………………………………………… 213
• 219. Engine Compartment Cover ………………………………………………………………………………………………. 215
• 220. Hydraulic Compartment Cover …………………………………………………………………………………………… 217
• 221. Radiator Cover …………………………………………………………………………………………………………………. 219
• 222. Tools
• 223. General ……………………………………………………………………………………………………………………………. 221
• 224. Toolbox ……………………………………………………………………………………………………………………………. 221
• 225. Lubrication
• 226. General ……………………………………………………………………………………………………………………………. 222
• 227. Preparation ………………………………………………………………………………………………………………………. 222
• 228. Attachments
• 229. General …………………………………………………………………………………………………………………………… 223
• 230. Body and Framework
• 231. General …………………………………………………………………………………………………………………………… 224
• 232. Slew Ring Bearings ………………………………………………………………………………………………………….. 224
• 233. Pivot Pins ………………………………………………………………………………………………………………………… 225
• 234. Operator Station
• 235. General …………………………………………………………………………………………………………………………… 227
• 236. Operator Protective Structure …………………………………………………………………………………………….. 227
• 237. Seat ………………………………………………………………………………………………………………………………… 229
• 238. Seat Belt …………………………………………………………………………………………………………………………. 229
• 239. Controls …………………………………………………………………………………………………………………………… 230
• 240. Engine
• 241. General …………………………………………………………………………………………………………………………… 231
• 242. Oil …………………………………………………………………………………………………………………………………… 231
• 243. Drive Belt ………………………………………………………………………………………………………………………… 233
• 244. Air Filter
• 245. General …………………………………………………………………………………………………………………………… 234
• 246. Pre-Cleaner ……………………………………………………………………………………………………………………… 234
• 247. Dust Valve ………………………………………………………………………………………………………………………. 234
• 248. Fuel System
• 249. General …………………………………………………………………………………………………………………………… 235
• 250. Tank ……………………………………………………………………………………………………………………………….. 235
• 251. Fuel Filter ………………………………………………………………………………………………………………………… 236
• 252. Water Separator ………………………………………………………………………………………………………………. 237
• 253. Fuel Pump Filter ………………………………………………………………………………………………………………. 238
• 254. Cooling System
• 255. General …………………………………………………………………………………………………………………………… 240
• 256. Coolant …………………………………………………………………………………………………………..