JCB JS140 Operator Manual 9831-0600

$20.00

  • Type Of Manual: Operator Manual
  • ManualID: 9831-0600
  • Number of Pages: 186
  • Size: 16.5MB
  • Format: PDF

Description

  • Model List:

    • JS140
  • 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
  • 2. Introduction
  • 3. About this Manual
  • 4. Model and Serial Number ……………………………………………………………………………………………………… 1
  • 5. Using the Manual …………………………………………………………………………………………………………………. 1
  • 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
  • 7. Cross References ………………………………………………………………………………………………………………… 1
  • 8. Safety
  • 9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
  • 10. Safety Warnings …………………………………………………………………………………………………………………… 2
  • 11. General Safety …………………………………………………………………………………………………………………….. 3
  • 12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
  • 13. About the Product
  • 14. Introduction
  • 15. General ……………………………………………………………………………………………………………………………….. 5
  • 16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
  • 17. Product Compliance ……………………………………………………………………………………………………………… 5
  • 18. Description
  • 19. General ……………………………………………………………………………………………………………………………….. 6
  • 20. Intended Use ……………………………………………………………………………………………………………………….. 6
  • 21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
  • 22. Optional Equipment and Attachments …………………………………………………………………………………….. 6
  • 23. Danger Zone ……………………………………………………………………………………………………………………….. 6
  • 24. Main Component Locations …………………………………………………………………………………………………… 7
  • 25. Product and Component Identification
  • 26. Machine ………………………………………………………………………………………………………………………………. 8
  • 27. Engine ………………………………………………………………………………………………………………………………… 9
  • 28. Safety Labels
  • 29. General ……………………………………………………………………………………………………………………………… 10
  • 30. Safety Label Identification ……………………………………………………………………………………………………. 10
  • 31. Operator Station
  • 32. Component Locations …………………………………………………………………………………………………………. 12
  • 33. Console Switches
  • 34. General ……………………………………………………………………………………………………………………………… 13
  • 35. Work Lights ……………………………………………………………………………………………………………………….. 13
  • 36. Control Locks …………………………………………………………………………………………………………………….. 13
  • 37. Slew Lock …………………………………………………………………………………………………………………………. 13
  • 38. Window Wipers ………………………………………………………………………………………………………………….. 14
  • 39. Two Speed Range ……………………………………………………………………………………………………………… 14
  • 40. Power Mode ………………………………………………………………………………………………………………………. 14
  • 41. Interior Switches
  • 42. Ignition Switch ……………………………………………………………………………………………………………………. 15
  • 43. Cab Interior Light ……………………………………………………………………………………………………………….. 15
  • 44. Operation
  • 45. Introduction
  • 46. General ……………………………………………………………………………………………………………………………… 17
  • 47. Operating Safety
  • 48. General ……………………………………………………………………………………………………………………………… 18
  • 49. Worksite Safety ………………………………………………………………………………………………………………….. 20
  • 50. Risk Assessment ……………………………………………………………………………………………………………….. 21
  • 51. Walk-Around Inspection
  • 52. General ……………………………………………………………………………………………………………………………… 23
  • 53. Entering and Leaving the Operator Station
  • 54. General ……………………………………………………………………………………………………………………………… 24
  • 55. Emergency Exit ………………………………………………………………………………………………………………….. 26
  • 56. Doors
  • 57. Operator Door ……………………………………………………………………………………………………………………. 27
  • 58. Windows
  • 59. Front Window …………………………………………………………………………………………………………………….. 28
  • 60. Side Window ……………………………………………………………………………………………………………………… 29
  • 61. Sun Visor-Sunblind
  • 62. Sunblind ……………………………………………………………………………………………………………………………. 30
  • 63. Before Starting the Engine
  • 64. General ……………………………………………………………………………………………………………………………… 31
  • 65. Operator Seat
  • 66. General ……………………………………………………………………………………………………………………………… 32
  • 67. Suspension Seat ………………………………………………………………………………………………………………… 32
  • 68. Seat Belt
  • 69. General ……………………………………………………………………………………………………………………………… 34
  • 70. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 34
  • 71. Static Seat Belt ………………………………………………………………………………………………………………….. 35
  • 72. Mirrors
  • 73. General ……………………………………………………………………………………………………………………………… 38
  • 74. Starting the Engine
  • 75. General ……………………………………………………………………………………………………………………………… 42
  • 76. Warming Up ………………………………………………………………………………………………………………………. 42
  • 77. Stopping and Parking
  • 78. General ……………………………………………………………………………………………………………………………… 44
  • 79. Preparing for Travel
  • 80. General ……………………………………………………………………………………………………………………………… 45
  • 81. Preparing for Worksite Travel ………………………………………………………………………………………………. 45
  • 82. Locks
  • 83. General ……………………………………………………………………………………………………………………………… 46
  • 84. Control Lock ………………………………………………………………………………………………………………………. 46
  • 85. Drive Controls
  • 86. Track Controls ……………………………………………………………………………………………………………………. 48
  • 87. Travel Speed Selector ………………………………………………………………………………………………………… 49
  • 88. Instruments
  • 89. Instrument Panel ………………………………………………………………………………………………………………… 50
  • 90. Getting the Machine Moving
  • 91. General ……………………………………………………………………………………………………………………………… 52
  • 92. Driving the Machine
  • 93. General ……………………………………………………………………………………………………………………………… 55
  • 94. Towing Other Equipment …………………………………………………………………………………………………….. 56
  • 95. Operating Levers-Pedals
  • 96. General ……………………………………………………………………………………………………………………………… 57
  • 97. Control Layouts ………………………………………………………………………………………………………………….. 57
  • 98. Excavator Arm Controls ………………………………………………………………………………………………………. 57
  • 99. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 60
  • 100. Lifting and Loading
  • 101. General ……………………………………………………………………………………………………………………………… 61
  • 102. Working with the Excavator Arm
  • 103. General ……………………………………………………………………………………………………………………………… 62
  • 104. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 62
  • 105. Lifting With the Excavator Arm …………………………………………………………………………………………….. 62
  • 106. Digging ……………………………………………………………………………………………………………………………… 63
  • 107. Changing the Bucket Linkage ……………………………………………………………………………………………… 68
  • 108. Working with the Dozer Blade
  • 109. General ……………………………………………………………………………………………………………………………… 70
  • 110. Dozing and Grading ……………………………………………………………………………………………………………. 70
  • 111. Scraping and Cutting ………………………………………………………………………………………………………….. 70
  • 112. Backfilling ………………………………………………………………………………………………………………………….. 70
  • 113. Slopes
  • 114. General ……………………………………………………………………………………………………………………………… 72
  • 115. Driving on Slopes ………………………………………………………………………………………………………………. 72
  • 116. Working on Slopes …………………………………………………………………………………………………………….. 74
  • 117. Heating, Ventilating and Air-Conditioning (HVAC)
  • 118. General ……………………………………………………………………………………………………………………………… 76
  • 119. Air-Conditioning Controls …………………………………………………………………………………………………….. 76
  • 120. Face Level Fan ………………………………………………………………………………………………………………….. 77
  • 121. Power Sockets
  • 122. Auxiliary Power Socket ……………………………………………………………………………………………………….. 78
  • 123. Battery Isolator
  • 124. General ……………………………………………………………………………………………………………………………… 79
  • 125. Fire Extinguisher
  • 126. General ……………………………………………………………………………………………………………………………… 80
  • 127. Moving a Disabled Machine
  • 128. General ……………………………………………………………………………………………………………………………… 82
  • 129. Getting the Machine Unstuck ………………………………………………………………………………………………. 82
  • 130. Jump-Starting the Engine ……………………………………………………………………………………………………. 83
  • 131. Retrieval ……………………………………………………………………………………………………………………………. 84
  • 132. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 84
  • 133. Lifting the Machine
  • 134. General ……………………………………………………………………………………………………………………………… 86
  • 135. Transporting the Machine
  • 136. General ……………………………………………………………………………………………………………………………… 88
  • 137. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 88
  • 138. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 90
  • 139. Operating Environment
  • 140. General ……………………………………………………………………………………………………………………………… 92
  • 141. Operating in Low Temperatures …………………………………………………………………………………………… 92
  • 142. Operating in High Temperatures …………………………………………………………………………………………… 92
  • 143. Cab Filters …………………………………………………………………………………………………………………………. 93
  • 144. Refuelling
  • 145. General ……………………………………………………………………………………………………………………………… 94
  • 146. Low Fuel Levels …………………………………………………………………………………………………………………. 94
  • 147. Filling the Tank …………………………………………………………………………………………………………………… 94
  • 148. Attachments
  • 149. Working with Attachments
  • 150. Introduction ………………………………………………………………………………………………………………………… 97
  • 151. Attachments for your Machine ……………………………………………………………………………………………… 97
  • 152. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………… 98
  • 153. Impact Protection ……………………………………………………………………………………………………………… 101
  • 154. Direct-Mounted Attachments
  • 155. General ……………………………………………………………………………………………………………………………. 102
  • 156. Buckets
  • 157. General ……………………………………………………………………………………………………………………………. 105
  • 158. Bucket Teeth ……………………………………………………………………………………………………………………. 105
  • 159. Preservation and Storage
  • 160. Cleaning
  • 161. General ……………………………………………………………………………………………………………………………. 107
  • 162. Preparation ………………………………………………………………………………………………………………………. 107
  • 163. Checking For Damage
  • 164. General ……………………………………………………………………………………………………………………………. 109
  • 165. Storage
  • 166. General ……………………………………………………………………………………………………………………………. 110
  • 167. Put into Storage ……………………………………………………………………………………………………………….. 110
  • 168. During Storage …………………………………………………………………………………………………………………. 111
  • 169. Take out of Storage ………………………………………………………………………………………………………….. 111
  • 170. Security
  • 171. General ……………………………………………………………………………………………………………………………. 112
  • 172. LiveLink …………………………………………………………………………………………………………………………… 112
  • 173. Maintenance
  • 174. Introduction
  • 175. General ……………………………………………………………………………………………………………………………. 113
  • 176. Owner-Operator Support ……………………………………………………………………………………………………. 113
  • 177. Service-Maintenance Agreements ………………………………………………………………………………………. 113
  • 178. Obtaining Spare Parts ………………………………………………………………………………………………………. 114
  • 179. Maintenance Safety
  • 180. General ……………………………………………………………………………………………………………………………. 115
  • 181. Fluids and Lubricants ……………………………………………………………………………………………………….. 116
  • 182. Maintenance Schedules
  • 183. General ……………………………………………………………………………………………………………………………. 120
  • 184. How to Use the Maintenance Schedules …………………………………………………………………………….. 120
  • 185. Maintenance Intervals ……………………………………………………………………………………………………….. 120
  • 186. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 122
  • 187. Functional Tests and Final Inspection …………………………………………………………………………………. 125
  • 188. Maintenance Positions
  • 189. General ……………………………………………………………………………………………………………………………. 127
  • 190. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 127
  • 191. Service Points
  • 192. General ……………………………………………………………………………………………………………………………. 128
  • 193. Access Apertures
  • 194. General ……………………………………………………………………………………………………………………………. 133
  • 195. Battery Cover …………………………………………………………………………………………………………………… 133
  • 196. Engine Compartment Cover ………………………………………………………………………………………………. 133
  • 197. Hydraulic Compartment Cover …………………………………………………………………………………………… 134
  • 198. Tools
  • 199. General ……………………………………………………………………………………………………………………………. 136
  • 200. Toolbox ……………………………………………………………………………………………………………………………. 136
  • 201. Lubrication
  • 202. General ……………………………………………………………………………………………………………………………. 137
  • 203. Preparation ………………………………………………………………………………………………………………………. 137
  • 204. Attachments
  • 205. General …………………………………………………………………………………………………………………………… 138
  • 206. Body and Framework
  • 207. General …………………………………………………………………………………………………………………………… 139
  • 208. Slew Ring Bearings ………………………………………………………………………………………………………….. 139
  • 209. Pivot Pins ………………………………………………………………………………………………………………………… 140
  • 210. Operator Station
  • 211. General …………………………………………………………………………………………………………………………… 142
  • 212. Seat ………………………………………………………………………………………………………………………………… 142
  • 213. Seat Belt …………………………………………………………………………………………………………………………. 142
  • 214. Controls …………………………………………………………………………………………………………………………… 142
  • 215. Engine
  • 216. General …………………………………………………………………………………………………………………………… 143
  • 217. Oil …………………………………………………………………………………………………………………………………… 143
  • 218. Drive Belt ………………………………………………………………………………………………………………………… 145
  • 219. Air Filter
  • 220. General …………………………………………………………………………………………………………………………… 146
  • 221. Pre-Cleaner ……………………………………………………………………………………………………………………… 146
  • 222. Dust Valve ………………………………………………………………………………………………………………………. 146
  • 223. Fuel System
  • 224. General …………………………………………………………………………………………………………………………… 147
  • 225. Tank ……………………………………………………………………………………………………………………………….. 148
  • 226. Fuel Filter ………………………………………………………………………………………………………………………… 149
  • 227. Water Separator ………………………………………………………………………………………………………………. 149
  • 228. Cooling System
  • 229. General …………………………………………………………………………………………………………………………… 152
  • 230. Coolant ……………………………………………………………………………………………………………………………. 152
  • 231. Cooling Pack …………………………………………………………………………………………………………………… 153
  • 232. Tracks
  • 233. General …………………………………………………………………………………………………………………………… 154
  • 234. Steel ……………………………………………………………………………………………………………………………….. 155
  • 235. Idler Wheels …………………………………………………………………………………………………………………….. 156
  • 236. Rollers …………………………………………………………………………………………………………………………….. 156
  • 237. Track Gearbox
  • 238. Oil …………………………………………………………………………………………………………………………………… 157
  • 239. Hydraulic System
  • 240. General …………………………………………………………………………………………………………………………… 158
  • 241. Services ………………………………………………………………………………………………………………………….. 159
  • 242. Oil …………………………………………………………………………………………………………………………………… 159
  • 243. Cylinder Rams …………………………………………………………………………………………………………………. 160
  • 244. Electrical System
  • 245. General …………………………………………………………………………………………………………………………… 161
  • 246. Battery …………………………………………………………………………………………………………………………….. 161
  • 247. Battery Isolator ………………………………………………………………………………………………………………… 162
  • 248. Fuses ……………………………………………………………………………………………………………………………… 163
  • 249. Relays …………………………………………………………………………………………………………………………….. 163
  • 250. Window Washer ……………………………………………………………………………………………………………….. 164
  • 251. Technical Data
  • 252. Static Dimensions
  • 253. Dimensions ………………………………………………………………………………………………………………………. 165
  • 254. Weights …………………………………………………………………………………………………………………………… 165
  • 255. Performance Dimensions
  • 256. Excavator Arm Dimensions and Performance ………………………………………………………………………. 167
  • 257. Driving Performance …………………………………………………………………………………………………………. 167
  • 258. Fluids, Lubricants and Capacities
  • 259. General ……………………………………………………………………………………………………………………………. 168
  • 260. Coolant ……………………………………………………………………………………………………………………………. 168
  • 261. Torque Values
  • 262. General ……………………………………………………………………………………………………………….
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