JCB Robot 150, 165, 165HF Operator Handbook 9801-4150

Description

• Model List:
  • Robot 150, 165, 165HF

• 1. INTRODUCTION
• 2. About this Handbook
• 3. Machine Models ……………………………………………….. 1
• 4. Location of Handbook ……………………………………….. 1
• 5. Using this Handbook …………………………………………. 1
• 6. Units of Measurement ……………………………………….. 1
• 7. Page Numbering ………………………………………………. 1
• 8. Left Side, Right Side …………………………………………. 1
• 9. Using the Machine ……………………………………………. 1
• 10. Warranty …………………………………………………………. 1
• 11. The JCB Skid Steer Loader
• 12. Machine Description ………………………………………….. 2
• 13. Safety First – Yours and Other People's ……………. 3
• 14. Safety Check List
• 15. General Safety …………………………………………………. 3
• 16. Operating Safety ………………………………………………. 4
• 17. Maintenance Safety ………………………………………….. 5
• 18. Safety Decals …………………………………………………. 6
• 19. Identifying Your Machine
• 20. Machine Identification Plate ………………………………. 8
• 21. Unit Identification ……………………………………………… 8
• 22. JCB Immobiliser Option …………………………………. 9
• 23. OPERATION
• 24. Introduction …………………………………………………… 21
• 25. Before Entering the Cab …………………………………. 21
• 26. Entering-Leaving the Cab
• 27. Hydraulic Controls Safety Restraint Bar ………………. 22
• 28. Cab Door and Vents
• 29. Opening and Closing the Cab Doors ………………….. 23
• 30. Ventilation of Optional Glazed Cab …………………….. 24
• 31. Emergency Exits
• 32. Machines with Unglazed Cab ……………………………. 24
• 33. Machines with Optional Glazed Cab …………………… 25
• 34. Seat Adjustment and Removal-Replacement …… 25
• 35. Seat Belt
• 36. Fastening the Seat Belt …………………………………….. 26
• 37. Releasing the Seat Belt …………………………………….. 26
• 38. Checking Seat Belt Operation ……………………………. 26
• 39. Cab Layout (servo machines) ………………………….. 27
• 40. Cab Layout (manual machines) ……………………….. 28
• 41. Controls, Switches and Instruments
• 42. Controls (servo machines) …………………………………. 29
• 43. Controls (manual machines) ………………………………. 30
• 44. Switches …………………………………………………………… 31
• 45. Warning Indicators …………………………………………… 32
• 46. Cab Heater Unit (optional) ………………………………. 33
• 47. Cab Interior Light (optional) ……………………………. 34
• 48. Loader Controls (servo machines)
• 49. Loader Arm-Shovel Control Lever
• 50. (single lever drive control) ……………………………………. 34
• 51. Loader Arm Control (dual lever drive control) ………… 35
• 52. Shovel Control (dual lever drive control) ……………….. 35
• 53. Auxiliary Attachments Control Switch …………………. 36
• 54. Auxiliary Attachments Detent Switch ………………….. 36
• 55. Float-Hand Held Attachments Control Switch (optional) 36
• 56. Loader Controls (manual machines)
• 57. Loader Arm Control …………………………………………… 37
• 58. Shovel Control ………………………………………………… 37
• 59. Before Starting the Engine ……………………………… 38
• 60. Starting the Engine ………………………………………… 39
• 61. Jump-Starting the Engine ………………………………. 40
• 62. Travelling Position
• 63. On Site …………………………………………………………… 41
• 64. On Public Roads ……………………………………………… 41
• 65. Rotating Beacon (optional) …………………………….. 41
• 66. Driving the Machine
• 67. Drive Control Lever (single lever drive control) ……….. 42
• 68. Drive Control Levers (dual lever drive control) ………… 42
• 69. Drive Control Levers (manual controls) …………………. 43
• 70. Operating Hints ……………………………………………….. 43
• 71. Starting, Stopping and Parking the Machine
• 72. Getting Moving ………………………………………………… 44
• 73. Stopping and Parking ……………………………………….. 44
• 74. Using the Attachments and Site Safety …………… 45
• 75. Quickhitch Control
• 76. Engaging the Shovel-Attachments ……………………… 47
• 77. Disengaging the Shovel-Attachments …………………. 48
• 78. Working with the Loader
• 79. Filling the Shovel ……………………………………………… 49
• 80. Loading a Truck ………………………………………………. 49
• 81. Scraping and Cutting ……………………………………….. 49
• 82. Operating in Low Temperatures ……………………… 50
• 83. Operating in High Temperatures …………………….. 50
• 84. OPERATION (cont’d)
• 85. Moving a Disabled Machine …………………………… 51
• 86. Transporting the Machine
• 87. Using a Trailer ………………………………………………… 51
• 88. Using a Truck …………………………………………………. 52
• 89. Transportation Safety ………………………………………. 52
• 90. Emergency Load Lower Procedure (servo m-c’s) 53
• 91. MAINTENANCE
• 92. Lubricants – Health and Safety
• 93. Hygiene …………………………………………………………. 61
• 94. Storage ………………………………………………………….. 61
• 95. Waste Disposal ……………………………………………….. 61
• 96. Handling …………………………………………………………. 61
• 97. First Aid – Oil …………………………………………………… 61
• 98. Spillage ………………………………………………………….. 61
• 99. Fires ………………………………………………………………. 61
• 100. Service Requirements ……………………………………. 62
• 101. Service Schedules
• 102. Every 10 Operating Hours or Daily
• 103. (for the first 50 operating hrs. only) ………………………… 63
• 104. Every 10 Operating Hours or Daily …………………….. 63
• 105. After the First 50 Operating Hours only ………………. 63
• 106. Every 50 Operating Hours or Weekly …………………. 63
• 107. Every 100 Operating Hours or 2 Weekly …………….. 64
• 108. Every 250 Operating Hours or Monthly ………………. 64
• 109. Every 500 Operating Hours or 6 Monthly ……………. 64
• 110. Every 1000 Operating Hours or Yearly ………………. 64
• 111. Every 2000 Operating Hours or 2 Yearly ……………. 64
• 112. Cleaning the Cab Interior ……………………………….. 65
• 113. ROPS-FOPS Structure
• 114. Checking the ROPS-FOPS Structure …………………. 65
• 115. Loader Arm Safety Strut
• 116. Installing the Safety Strut ………………………………….. 66
• 117. Removing the Safety Strut ………………………………… 66
• 118. Engine Compartment Access
• 119. Rear Door ……………………………………………………….. 67
• 120. Top Cover ……………………………………………………….. 67
• 121. Engine Compartment Illumination ……………………….. 67
• 122. Seat Belt
• 123. Checking Seat Belt Condition and Security ………….. 68
• 124. Greasing (10 Hours)
• 125. Quickhitch Pivot Points ……………………………………… 68
• 126. Greasing (50 Hours)
• 127. Loader Arm Pivot Points ……………………………………. 69
• 128. Lift and Compensating Ram Pivots …………………….. 69
• 129. Oiling
• 130. Control Linkages (manual Machines) ………………….. 70
• 131. Throttle Pedal (if fitted) ……………………………………… 70
• 132. Engine Air Filter
• 133. Changing the Elements ……………………………………. 71
• 134. Engine Oil and Filter
• 135. Checking the Oil Level ……………………………………… 72
• 136. Changing the Oil and Filter ……………………………….. 72
• 137. Engine Cooling System
• 138. Coolant Mixtures ……………………………………………… 74
• 139. Checking the Coolant Level ………………………………. 74
• 140. Changing the Coolant ………………………………………. 75
• 141. Cleaning the Coolant Radiator …………………………… 75
• 142. Engine Alternator Belt
• 143. Checking the Alternator Belt Tension …………………… 76
• 144. Adjusting the Alternator Belt ………………………………. 76
• 145. Drive Chain Lubrication
• 146. Checking the Oil Levels ……………………………………. 77
• 147. Changing the Oil ……………………………………………… 77
• 148. Fuel System
• 149. Types of Fuel ………………………………………………….. 78
• 150. Fuel Standards ……………………………………………….. 78
• 151. Low Temperature Fuels ……………………………………. 78
• 152. Petrol …………………………………………………………….. 78
• 153. Advice ……………………………………………………………. 78
• 154. Filling the Tank ……………………………………………….. 78
• 155. Draining the Fuel Filter ………………………………………. 79
• 156. Changing the Fuel Filter Element ………………………… 79
• 157. Hydraulic System
• 158. Checking the Fluid Level ………………………………….. 80
• 159. Changing the Filter ………………………………………….. 80
• 160. Battery
• 161. Safety ……………………………………………………………. 81
• 162. Checking the Electrolyte Level ………………………….. 82
• 163. Electrical System
• 164. Fuses ……………………………………………………………….. 83
• 165. Relays ……………………………………………………………… 83
• 166. Changing the Light Bulbs ………………………………….. 84
• 167. Light Bulbs ……………………………………………………… 85
• 168. Windscreen Washer ……………………………………….. 85
• 169. Tyres and Wheels
• 170. Inflating the Tyres …………………………………………….. 86
• 171. Renewing Segments of Optional Non-Inflatable Tyres 86
• 172. Checking the Wheel Bolt Torques ………………………. 86
• 173. Fluids, Capacities and Lubricants …………………… 87
• 174. Obtaining Replacement Parts ………………………….. 87
• 175. OPTIONAL ATTACHMENTS Page
• 176. Introduction ………………………………………………….. 101
• 177. Quick Release Couplings ………………………………. 102
• 178. Connecting-Disconnecting Hydraulic Hoses ….. 103
• 179. Shovels ………………………………………………………….. 104
• 180. 6-in-1 Shovel …………………………………………………… 104
• 181. Pallet Forks …………………………………………………….. 107
• 182. Manure-Silage Fork with Top Grab …………………… 108
• 183. Creep Speed Control (servo machines only) ……… 109
• 184. Attachment Frame …………………………………………… 110
• 185. SPECIFICATION
• 186. General Specification ……………………………………. 131
• 187. Tyre Specification …………………………………………. 131
• 188. Static Dimensions …………………………………………. 132
• 189. Optional Attachments …………………………………… 134
• 190. Noise and Vibration Data ………………………………. 135
• 191. Tipping Loads ………………………………………………. 135