JCB VM Range Vibromax Operator Manual 9821-0250

Description

• Model List:
  • VM Range Vibromax

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..3
• 7. Machine Model and Serial Number ………………………………………………….3
• 8. Using this Manual ………………………………………………………………………….3
• 9. Left Side, Right Side ………………………………………………………………………3
• 10. Cab-Canopy …………………………………………………………………………………3
• 11. Cross References ………………………………………………………………………….3
• 12. Machine Description …………………………………………………………………………..4
• 13. The JCB Vibromax Vibratory Single Drum Roller ……………………………….4
• 14. Intended Use ………………………………………………………………………………..4
• 15. Component Locations ……………………………………………………………………6
• 16. Safety Check List ……………………………………………………………………………….8
• 17. Safety – Yours and Others ………………………………………………………………8
• 18. General Safety ……………………………………………………………………………..8
• 19. Operating Safety …………………………………………………………………………10
• 20. Maintenance Safety ……………………………………………………………………..13
• 21. Safety Labels …………………………………………………………………………………..18
• 22. Introduction …………………………………………………………………………………18
• 23. Safety Label Identification …………………………………………………………….19
• 24. Identifying Your Machine …………………………………………………………………..21
• 25. Machine Identification Plate ………………………………………………………….21
• 26. Component Identification Plates …………………………………………………….22
• 27. Machine Security ……………………………………………………………………………..23
• 28. Construction Equipment Security And Registration Scheme (CESAR) .23
• 29. LiveLink ……………………………………………………………………………………..23
• 30. Operation
• 31. Introduction ……………………………………………………………………………………..25
• 32. Before Entering the Cab-Canopy ………………………………………………………..26
• 33. Entering and Leaving the Cab ……………………………………………………………27
• 34. Emergency Exit …………………………………………………………………………..28
• 35. Doors and Windows …………………………………………………………………………29
• 36. Opening and Closing the Doors …………………………………………………….29
• 37. Opening and Closing the Upper Door Section …………………………………30
• 38. Seat Controls …………………………………………………………………………………..31
• 39. Introduction …………………………………………………………………………………31
• 40. Seat …………………………………………………………………………………………..31
• 41. Seat Belt …………………………………………………………………………………………32
• 42. Inertia Reel Seat Belt …………………………………………………………………..32
• 43. Static Seat Belt ……………………………………………………………………………33
• 44. Visibility Aids ……………………………………………………………………………………34
• 45. Mirrors ……………………………………………………………………………………….34
• 46. Cab Layout ……………………………………………………………………………………..37
• 47. Component Key …………………………………………………………………………..38
• 48. Drive Controls, Switches and Instruments ……………………………………………39
• 49. Drive Controls ……………………………………………………………………………..39
• 50. Switches …………………………………………………………………………………….43
• 51. Instrument Panel – VM46-VM75 …………………………………………………….47
• 52. Instrument Panel – VM115-VM200 …………………………………………………50
• 53. Air Conditioning and Heater Controls ……………………………………………..53
• 54. Safety Equipment …………………………………………………………………………….54
• 55. Fire Extinguisher (if fitted) …………………………………………………………….54
• 56. Before Starting the Engine …………………………………………………………………55
• 57. Starting the Engine …………………………………………………………………………..56
• 58. Getting the Machine Moving ………………………………………………………………59
• 59. Operating Procedure ……………………………………………………………………59
• 60. Stopping and Parking the Machine ……………………………………………………..60
• 61. Emergency Stopping of the Engine ………………………………………………..61
• 62. Working with the Machine …………………………………………………………………62
• 63. Operating Practices and Site Safety ………………………………………………62
• 64. Clothing and Safety Equipment ……………………………………………………..62
• 65. Danger Zone ………………………………………………………………………………62
• 66. Safety Practices ………………………………………………………………………….62
• 67. Use of Machines on Gradients or Slopes ………………………………………..63
• 68. Operation Without Vibration ………………………………………………………….65
• 69. Operation With Vibration ………………………………………………………………66
• 70. Pad Foot Shells (if fitted) ………………………………………………………………67
• 71. Levelling Equipment (if fitted) ………………………………………………………..68
• 72. Operating Environment ……………………………………………………………………..69
• 73. Operating in Low Temperatures …………………………………………………….69
• 74. Operating in High Temperatures ……………………………………………………69
• 75. Operating in Dusty or Sandy Areas ………………………………………………..69
• 76. Operating in Coastal Regions ……………………………………………………….69
• 77. Operating on Wet or Soft Ground …………………………………………………..69
• 78. Cab Filters ………………………………………………………………………………….70
• 79. Moving a Disabled Machine ………………………………………………………………71
• 80. Retrieval …………………………………………………………………………………….71
• 81. Transporting the Machine ………………………………………………………………….74
• 82. Articulation Lock ………………………………………………………………………….76
• 83. Lifting the Machine …………………………………………………………………………..77
• 84. Storage of the Machine …………………………………………………………………….78
• 85. Introduction …………………………………………………………………………………78
• 86. Storage Area ………………………………………………………………………………78
• 87. Prepare the Machine for Storage …………………………………………………..78
• 88. Put the Machine into Storage ………………………………………………………..78
• 89. During Storage ……………………………………………………………………………78
• 90. Take the Machine Out of Storage …………………………………………………..79
• 91. Routine Maintenance
• 92. Service Requirements ………………………………………………………………………81
• 93. Introduction …………………………………………………………………………………81
• 94. Owner-Operator Support ………………………………………………………………81
• 95. Service-Maintenance Agreements …………………………………………………81
• 96. Initial Service and Inspection …………………………………………………………82
• 97. Obtaining Replacement Parts ………………………………………………………..82
• 98. Health and Safety …………………………………………………………………………….83
• 99. Lubricants …………………………………………………………………………………..83
• 100. Battery ……………………………………………………………………………………….85
• 101. Service Schedules ……………………………………………………………………………87
• 102. Introduction …………………………………………………………………………………87
• 103. How to Use the Service Schedules ………………………………………………..87
• 104. Calander Equivalents …………………………………………………………………..87
• 105. Pre-start Cold Checks, Service Points and Fluid Levels ……………………88
• 106. Functional Test and Final Inspection ………………………………………………94
• 107. Fluids, Lubricants and Capacities ……………………………………………………….96
• 108. Coolant Mixtures …………………………………………………………………………99
• 109. Fuel …………………………………………………………………………………………100
• 110. Tools …………………………………………………………………………………………….103
• 111. Toolbox (if fitted) ………………………………………………………………………..103
• 112. Carrying Tools onto the Machine ………………………………………………….103
• 113. Prepare the Machine for Maintenance ………………………………………………104
• 114. Introduction ……………………………………………………………………………….104
• 115. Make the Machine Safe ………………………………………………………………104
• 116. Cleaning the Machine ……………………………………………………………………..105
• 117. Introduction ……………………………………………………………………………….105
• 118. Prepare the Machine ………………………………………………………………….106
• 119. Cleaning the Machine …………………………………………………………………106
• 120. Check the Machine for Damage ……………………………………………………….108
• 121. Check the Machine Body and Structure ………………………………………..108
• 122. Check the Tyres ………………………………………………………………………..108
• 123. Check the Hydraulic Hoses and Fittings ……………………………………….108
• 124. Check the Seat and Seat Belt ……………………………………………………..108
• 125. Check the Drums ……………………………………………………………………….109
• 126. Check the Coolant System ………………………………………………………….109
• 127. Checking the ROPS Structure ……………………………………………………..109
• 128. Access Panels ………………………………………………………………………………. 111
• 129. Battery Access Panel ………………………………………………………………… 111
• 130. Engine Cover ……………………………………………………………………………. 111
• 131. Brakes …………………………………………………………………………………………. 113
• 132. Electrical System …………………………………………………………………………… 114
• 133. Battery …………………………………………………………………………………….. 114
• 134. Jump Starting the Engine …………………………………………………………… 115
• 135. Fuses ………………………………………………………………………………………. 116
• 136. Relays ……………………………………………………………………………………..121
• 137. Engine ………………………………………………………………………………………….122
• 138. Oil and Filter ……………………………………………………………………………..122
• 139. Coolant …………………………………………………………………………………….127
• 140. Drive Belt ………………………………………………………………………………….130
• 141. Front End Accessory Drive (FEAD) Belt – VM75-VM115-VM132-VM146 …
• 142. 132
• 143. Cleaning the Engine Breather Gauze – VM75 ………………………………..134
• 144. Error Codes ………………………………………………………………………………135
• 145. Engine Air Filter …………………………………………………………………………146
• 146. Fuel System – All Machines ……………………………………………………………..147
• 147. Introduction ……………………………………………………………………………….147
• 148. Low Fuel Levels ………………………………………………………………………..148
• 149. Filling the Fuel Tank …………………………………………………………………..148
• 150. Draining the Fuel Tank ……………………………………………………………….149
• 151. Fuel System – VM75-VM115-VM132-VM146 ………………………………………150
• 152. Water Separator and Engine Fuel Filter ………………………………………..150
• 153. Bleeding the System ………………………………………………………………….155
• 154. Fuel System – VM46-VM166-VM200 …………………………………………………157
• 155. Changing the Engine Fuel Filter Element ………………………………………157
• 156. Bleeding the System ………………………………………………………………….158
• 157. Hydraulic System ……………………………………………………………………………160
• 158. Introduction ……………………………………………………………………………….160
• 159. Releasing the Hydraulic Pressure ………………………………………………..161
• 160. Oil and Filter ……………………………………………………………………………..161
• 161. Hydraulic Test Station …………………………………………………………………166
• 162. Transmission …………………………………………………………………………………167
• 163. Rear Axle ………………………………………………………………………………….167
• 164. Tyres and Wheels …………………………………………………………………………..170
• 165. Tyre Inflation ……………………………………………………………………………..170
• 166. Checking the Wheel Nut Torques …………………………………………………171
• 167. Drum …………………………………………………………………………………………….172
• 168. Smooth Drum Scraper ………………………………………………………………..172
• 169. Pad Foot Scraper ………………………………………………………………………172
• 170. Rubber Buffers ………………………………………………………………………….173
• 171. Drum Drive Gearbox ………………………………………………………………….173
• 172. Vibration System ……………………………………………………………………………175
• 173. Oil ……………………………………………………………………………………………175
• 174. Windscreen Washer ……………………………………………………………………….176
• 175. Checking the Level …………………………………………………………………….176
• 176. Specifications
• 177. Static Dimensions …………………………………………………………………………..177
• 178. VM46-VM115D-PD, VM46-VM115HD-HPD ……………………………………177
• 179. VM 132D-PD, VM 146D-PD, VM 166 D-PD, VM 200D-PD ………………178
• 180. Performance Dimensions ………………………………………………………………..179
• 181. VM 46D, VM 46PD, VM 75D, VM 75PD ………………………………………..179
• 182. VM 115D-PD, VM 115HD-HPD, VM 132D, VM132PD …………………….180
• 183. VM 146D, VM 146PD, VM 166D, VM 166PD …………………………………181
• 184. VM 200D, VM 200PD …………………………………………………………………182
• 185. Operating Weights ………………………………………………………………………….183
• 186. VM46-VM115D-PD, VM46-VM115HD-HPD ……………………………………183
• 187. VM 132D-PD, VM 146D-PD, VM 166 D-PD, VM 200D-PD ………………183
• 188. Noise Data …………………………………………………………………………………….184
• 189. Introduction ……………………………………………………………………………….184
• 190. All Machines ……………………………………………………………………………..184
• 191. Vibration Data ………………………………………………………………………………..185
• 192. Tyre Sizes and Pressures ………………………………………………………………..186
• 193. Introduction ……………………………………………………………………………….186
• 194. Specifications ……………………………………………………………………………186
• 195. Tyre Ballast ……………………………………………………………………………….186
• 196. Warranty Information
• 197. Machine Service Record Sheet ………………………………………………………..187
• 198. Registration Information ………………………………………………………………….189
• 199. European Community Standards
• 200. EC Declaration of Conformity …………………………………………………………..191
• 201. Introduction ……………………………………………………………………………….191
• 202. Explanation of the EC Declaration of Conformity ……………………………193