Komatsu 730E Dump Truck Operation and Maintenance Manual CEAM020902

Description

• Model List:
  • 730E Dump Truck

• 1. CEAM020902_Print.pdf
• 1.1. INTRODUCTION
• 1.1.1. FOREWORD
• 1.1.2. TRUCK MODEL ILLUSTRATION
• 1.1.3. ABOUT THIS MANUAL
• 1.2. ALERTS PAGE
• 1.3. TABLE OF CONTENTS
• 1.4. STANDARD CHARTS AND TABLES
• 1.4.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
• 1.4.2. STANDARD ASSEMBLY TORQUES For 12Point, Grade 9 Cap screws (SAE)
• 1.4.3. STANDARD ASSEMBLY TORQUES For Class 10.9 Cap screws Class 10 Nuts
• 1.5. GENERAL SAFETY
• 1.5.1. PERSONAL SAFETY
• 1.5.2. PRECAUTIONS FOR TRUCK OPERATION
• 1.5.3. OPERATING THE MACHINE
• 1.5.4. TOWING
• 1.5.5. WORKING NEAR BATTERIES
• 1.6. PRECAUTIONS FOR MAINTENANCE
• 1.6.1. BEFORE PERFORMING MAINTENANCE
• 1.6.2. DURING MAINTENANCE
• 1.6.3. TIRES
• 1.7. ADDITIONAL JOB SITE RULES
• 1.8. WHEN REPAIRS ARE NECESSARY
• 1.9. WARNINGS AND CAUTIONS
• 1.10. OPERATING INSTRUCTIONS
• 1.10.1. PREPARING FOR OPERATION
• 1.10.2. SAFETY IS THINKING AHEAD
• 1.10.3. WALK AROUND INSPECTION
• 1.10.4. ENGINE STARTUP
• 1.10.5. AFTER ENGINE HAS STARTED
• 1.10.6. EMERGENCY STEERING SYSTEM
• 1.10.7. MACHINE OPERATION SAFETY PRECAUTIONS
• 1.10.8. LOADING
• 1.10.9. HAULING
• 1.10.10. PASSING
• 1.10.11. DUMPING
• 1.10.12. SAFE PARKING PROCEDURES
• 1.10.13. ENGINE SHUTDOWN PROCEDURE
• 1.10.14. DELAYED ENGINE SHUTDOWN PROCEDURE
• 1.10.15. SUDDEN LOSS OF POWER
• 1.10.16. DISABLED TRUCK DUMPING PROCEDURE
• 1.10.17. TOWING
• 1.11. OPERATOR CAB AND CONTROLS
• 1.12. STEERING WHEEL AND CONTROLS
• 1.12.1. STEERING WHEEL
• 1.12.2. HORN BUTTON
• 1.12.3. TILT/TELESCOPE LEVER
• 1.12.4. MULTIFUNCTION TURN SIGNAL SWITCH
• 1.13. PEDALS
• 1.13.1. SERVICE BRAKE PEDAL
• 1.13.2. DYNAMIC RETARDER PEDAL
• 1.13.3. THROTTLE PEDAL
• 1.14. OVERHEAD PANEL CONTROLS AND COMPONENTS
• 1.14.1. GRADE/SPEED WARNING CHART
• 1.14.2. RADIO SPEAKERS
• 1.14.3. WARNING ALARM BUZZER
• 1.14.4. CAB RADIO
• 1.14.5. WARNING LIGHTS DIMMER CONTROL
• 1.14.6. WARNING/STATUS INDICATOR LIGHT PANEL
• 1.14.7. AIR CLEANER VACUUM GAUGES
• 1.14.8. WINDSHIELD WIPERS
• 1.14.9. TRUCK CONTROLS
• 1.14.10. CONSOLE SWITCHES AND CONTROLS
• 1.14.11. PAYLOAD METER
• 1.15. CAB CLIMATE CONTROL
• 1.15.1. HEATER / AIR CONDITIONER CONTROLS
• 1.16. OPERATOR SEAT
• 1.16.1. ADJUSTMENT
• 1.17. INSTRUMENT PANEL
• 1.17.1. GENERAL INFORMATION
• 1.17.2. CONTROL SYMBOLS
• 1.18. OVERHEAD STATUS/WARNING INDICATOR LIGHT PANEL
• 1.18.1. DESCRIPTION OF INDICATOR SYMBOLS
• 1.18.2. INDICATOR LIGHT FUNCTIONS
• 1.19. VEHICLE HEALTH MONITORING SYSTEM (VHMS)
• 1.19.1. BASIC PRECAUTIONS
• 1.19.2. OPERATION
• 1.19.3. INTERFACE MODULE
• 1.20. CENTRY FUEL SYSTEM DIAGNOSTICS
• 1.20.1. GENERAL OPERATION
• 1.20.2. DETERMINING FAULT CODES
• 1.20.3. EXITING THE DIAGNOSTICS MODE
• 1.21. LUBRICATION AND SERVICE
• 1.21.1. GENERAL INFORMATION
• 1.21.2. HYDRAULIC TANK SERVICE
• 1.21.3. COOLING SYSTEM SERVICE
• 1.21.4. RESERVE ENGINE OIL SYSTEM (IF EQUIPPED)
• 1.21.5. LEFTHAND FUEL RECEIVER OPTIONAL (WIGGINS QUICK FILL)
• 1.21.6. LUBRICATION CHART
• 1.22. HOUR (DAILY) LUBE AND MAINTENANCE CHECKS
• 1.23. HOUR (DAILY) LUBE AND MAINTENANCE CHECKS (Continued)
• 1.24. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 1.25. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 1.26. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 1.27. HOUR LUBRICATION AND MAINTENANCE CHECKS (Continued)
• 1.28. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 1.29. HOUR LUBRICATION AND MAINTENANCE CHECKS (Continued)
• 1.30. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 1.31. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 1.32. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 1.33. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 1.34. ,000 HOUR LUBRICATION AND MAINTENANCE CHECKS
• 1.35. AUTOMATIC LUBRICATION SYSTEM
• 1.35.1. GENERAL DESCRIPTION
• 1.35.2. SYSTEM COMPONENTS
• 1.35.3. SYSTEM OPERATION
• 1.36. GENERAL INSTRUCTIONS
• 1.36.1. LUBRICANT REQUIRED FOR SYSTEM
• 1.36.2. SYSTEM PRIMING
• 1.36.3. LUBRICANT PUMP
• 1.36.4. INJECTORS (SL1 Series H)
• 1.36.5. INJECTOR OPERATION
• 1.36.6. SYSTEM CHECKOUT
• 1.36.7. PREVENTIVE MAINTENANCE INSPECTION
• 1.36.8. SYSTEM TROUBLESHOOTING CHART
• 1.37. MAJOR COMPONENTS
• 1.38. MAJOR COMPONENT DESCRIPTION
• 1.39. SPECIFICATIONS
• 1.40. PAYLOAD METER III
• 1.40.1. INDEX
• 1.40.2. Introduction
• 1.40.3. COMPONENT DESCRIPTION
• 1.40.4. OPERATORS DISPLAY AND SWITCH
• 1.40.5. PAYLOAD OPERATION CALCULATION
• 1.40.6. SOURCES FOR PAYLOAD ERROR
• 1.40.7. HAUL CYCLE DATA
• 1.40.8. PC SOFTWARE OVERVIEW
• 1.40.9. DOWNLOADING DATA
• 1.40.10. PLM III SYSTEM CONFIGURATION
• 1.40.11. DATA ANALYSIS
• 1.41. AM/FM RADIO / CD PLAYER
• 1.41.1. OPERATING INSTRUCTIONS