Komatsu 830E-5 Dump Truck Field Assembly Instruction CEAW011700

Description

• Model List:
  • 830E-5 Dump Truck

• 1. FIELD ASSEMBLY MANUAL 830E5 DUMP TRUCK
• 2. FOREWORD
• 3. TABLE OF CONTENTS
• 4. SAFETY RULES, TOOLS EQUIPMENT
• 5. TRUCK COMPONENTS AND SPECIFICATIONS
• 6. MAJOR COMPONENT WEIGHTS
• 7. FIELD WELDING FOR ASSEMBLY OR REPAIR
• 8. RECEIVING ASSEMBLY PREPARATION
• 9. CHASSIS ASSEMBLY
• 10. DUMP BODY ASSEMBLY
• 11. FINAL ASSEMBLY
• 12. FINAL CHECKOUT
• 13. APPENDIX
• 13.1. STANDARD TORQUE CHARTS AND CONVERSION TABLES
• 13.2. SUSPENSION OILING AND CHARGING PROCEDURES
• 13.3. SUSPENSION OILING AND CHARGING BLOCK KIT INSTALLATION PROCEDURE
• 13.4. OIL AND NITROGEN SPECIFICATIONS CHART
• 13.5. FAN CLUTCH CHECKOUT PROCEDURE
• 13.6. ENGINE EMISSIONS AFTERTREATMENT SYSTEMS (IF EQUIPPED)
• 13.7. TOEIN ADJUSTMENT
• 13.8. SEAT BELTS AND TETHERS CHECKOUT PROCEDURE
• 13.9. ELECTRIC CHECKOUT PROCEDURE
• 13.10. INTERFACE MODULE CHECKOUT PROCEDURE
• 13.11. ADDITIONAL ELECTRICAL CHECKOUT FOR TRUCKS WITH IM CONTROLS
• 13.12. MOD Checkout
• 13.13. HYDRAULIC SYSTEM CHECKOUT
• 13.14. Brake Test PreShift Checkout Procedure
• 13.15. BRAKE SYSTEM CHECKOUT
• 13.16. AUTOMATIC LUBRICATION SYSTEM
• 13.17. AUTOMATIC LUBRICATION SYSTEM CHECKOUT PROCEDURE
• 13.18. AIR CONDITIONING SYSTEM CHECKOUT PROCEDURE
• 13.19. TIRE MONITORING SYSTEM CHECKOUT PROCEDURE
• 13.20. PAYLOAD METER IV CHECKOUT PROCEDURE
• 13.21. KOMTRAX PLUS 2 SHOP SETUP CHECKOUT PROCEDURE
• 13.22. KOMTRAX PLUS 2 SITE SETUP CHECKOUT PROCEDURE
• 13.23. KOMVISION CHECKOUT PROCEDURE
• 13.24. KOMATSU WIRELESS BRIDGE CHECKOUT PROCEDURE
• 13.25. RETRACTABLE LADDER SYSTEM CHECKOUT PROCEDURE
• 13.26. FIELD ASSEMBLY INSPECTION REPORT
• 13.27. HOUR POSTCOMMISSIONING CHECKSHEET