Komatsu 960E-1K Dump Truck Operation and Maintenance Manual CEAM022100

Description

• Model List:
  • 960E-1K Dump Truck

• 1. COVER
• 2. INTRODUCTION
• 2.1. FOREWORD
• 2.2. TRUCK MODEL ILLUSTRATION
• 2.3. ABOUT THIS MANUAL
• 2.4. ALERTS PAGE
• 3. TABLE OF CONTENTS
• 4. STANDARD CHARTS AND TABLES
• 4.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
• 4.2. STANDARD ASSEMBLY TORQUES For 12Point, Grade 9 Cap screws (SAE)
• 4.3. STANDARD ASSEMBLY TORQUES For Class 10.9 Cap screws Class 10 Nuts
• 5. SAFETY
• 5.1. GENERAL
• 5.2. PRECAUTIONS BEFORE OPERATION
• 5.3. OPERATING THE TRUCK
• 5.4. TOWING
• 5.5. WORKING NEAR BATTERIES
• 5.6. BEFORE PERFORMING MAINTENANCE
• 5.7. WHILE PERFORMING MAINTENANCE
• 5.8. TIRES
• 5.9. WHEN REPAIRS ARE NECESSARY
• 5.10. SPECIAL PRECAUTIONS FOR WORKING ON AC DRIVE TRUCKS
• 5.11. ADDITIONAL JOB SITE RULES
• 6. WARNINGS AND CAUTIONS
• 6.1. GRADE/SPEED CHART
• 6.2. INSTRUMENT PANEL
• 6.3. BATTERIES
• 6.4. HIGH VOLTAGE
• 6.5. RADIATOR
• 6.6. CRUSHING HAZARD
• 6.7. CYLINDER PRESSURE
• 6.8. FILLING THE HYDRAULIC TANK
• 6.9. HYDRAULIC OIL PRESSURE
• 6.10. EMERGENCY TOWING PROCEDURE
• 6.11. EMERGENCY DUMP PROCEDURE
• 6.12. GREASE POINT
• 6.13. WELDING
• 6.14. EMERGENCY SHUTDOWN
• 6.15. SPRING PRESSURE
• 6.16. ROPS/FOPS
• 6.17. EMERGENCEY EGRESS
• 6.18. PRODUCT IDENTIFICATION PLATE
• 6.19. LUBRICATION CHART
• 7. OPERATING INSTRUCTIONS
• 7.1. PREPARING FOR OPERATION
• 7.2. WALK AROUND INSPECTION
• 7.3. ENGINE STARTUP
• 7.4. AFTER ENGINE STARTUP
• 7.5. EMERGENCY STEERING SYSTEM
• 7.6. PRECAUTIONS DURING TRUCK OPERATION
• 7.7. OPERATING ON A HAUL ROAD
• 7.8. STARTING ON A GRADE WITH A LOADED TRUCK
• 7.9. LOADING THE DUMP BODY
• 7.10. DUMPING A LOAD
• 7.11. USING THE SPEED CONTROL FEATURE
• 7.12. SAFE PARKING PROCEDURE
• 7.13. NORMAL ENGINE SHUTDOWN PROCEDURE
• 7.14. SUDDEN LOSS OF ENGINE POWER
• 7.15. FUEL DEPLETION
• 7.16. TOWING
• 7.17. DISABLED TRUCK OPERATION
• 7.18. DISABLED TRUCK DUMPING PROCEDURE
• 7.19. RESERVE ENGINE OIL SYSTEM
• 8. OPERATOR CAB AND CONTROLS
• 8.1. STEERING WHEEL AND CONTROLS
• 8.2. PEDALS
• 8.3. GRADE/SPEED CHART
• 8.4. OVERHEAD PANEL COMPONENTS
• 8.5. CENTER CONSOLE
• 8.6. DIAGNOSTIC PORTS
• 8.7. OPERATORS SEAT
• 8.8. HEATER/AIR CONDITIONER COMPARTMENT AND CONTROLS
• 8.9. INSTRUMENT PANEL
• 8.10. STATUS INDICATOR LIGHTS
• 8.11. DIGITAL DISPLAY OPERATION
• 8.12. VEHICLE HEALTH MONITORING SYSTEM (VHMS)
• 8.13. FUSES AND CIRCUIT BREAKERS
• 9. LUBRICATION AND SERVICE
• 9.1. SERVICE CAPACITIES
• 9.2. HYDRAULIC TANK SERVICE
• 9.3. COOLING SYSTEM SERVICE
• 9.4. WHEEL MOTOR SERVICE
• 9.5. RESERVE OIL TANK SERVICE
• 9.6. AIR CLEANER SERVICE
• 9.7. LUBRICATION CHART
• 9.8. HOUR (DAILY) INSPECTION
• 9.9. HOUR (DAILY) INSPECTION (cont.)
• 9.10. INITIAL 50 HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.11. INITIAL 100 HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.12. INITIAL 250 HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.13. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.14. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.15. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.16. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.17. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.18. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 10. AUTOMATIC LUBRICATION SYSTEM
• 10.1. GENERAL DESCRIPTION
• 10.2. SYSTEM COMPONENTS
• 10.3. SYSTEM OPERATION
• 10.4. GENERAL INSTRUCTIONS
• 10.5. LUBRICANT PUMP
• 10.6. INJECTORS (SL1 Series H)
• 10.7. PREVENTIVE MAINTENANCE PROCEDURES
• 10.8. SYSTEM CHECKOUT
• 10.9. SYSTEM TROUBLESHOOTING CHART
• 11. COMPONENTS SPECIFICATIONS
• 11.1. MAJOR COMPONENT DESCRIPTIONS
• 11.2. SPECIFICATIONS
• 12. PAYLOAD METER III
• 12.1. Introduction
• 12.2. COMPONENT DESCRIPTION
• 12.3. LOAD DISPLAY AND OPERATOR SWITCHES
• 12.4. PAYLOAD OPERATION CALCULATION
• 12.5. SOURCES FOR PAYLOAD ERROR
• 12.6. HAUL CYCLE DATA
• 12.7. PDM SOFTWARE OVERVIEW
• 12.8. DOWNLOADING DATA
• 12.9. PLM III SYSTEM CONFIGURATION
• 12.10. DATA ANALYSIS
• 13. AM/FM RADIO / CD / MP3 / USB / iPOD / AUX PLAYER
• 13.1. OPERATING INSTRUCTIONS