Komatsu 960E-3 Dump Truck Operation and Maintenance Manual CEAM015901

Description

• Model List:
  • 960E-3 Dump Truck

• 1. MAIN MENU
• 2. COVER
• 3. INTRODUCTION
• 3.1. FOREWORD
• 3.2. TRUCK MODEL ILLUSTRATION
• 3.3. ABOUT THIS MANUAL
• 3.4. ALERTS PAGE
• 4. TABLE OF CONTENTS
• 5. STANDARD CHARTS AND TABLES
• 5.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
• 5.2. STANDARD ASSEMBLY TORQUES For 12Point, Grade 9 Cap screws (SAE)
• 5.3. STANDARD ASSEMBLY TORQUES For Class 10.9 Cap screws Class 10 Nuts
• 6. GENERAL SAFETY
• 6.1. Safety Rules
• 6.2. Truck Safety Features
• 6.3. Clothing And Personal Items
• 6.4. Unauthorized Modification
• 6.5. Leaving The Operators Seat
• 6.6. Mounting And Dismounting
• 6.7. Fire Extinguishers And First Aid Kits
• 6.8. Precautions For High Temperature Fluids
• 6.9. Asbestos Dust Hazard Prevention
• 6.10. Fire Prevention For Fuel And Oil
• 6.11. ROPS Precautions
• 6.12. Preventing Injury From Work Equipment
• 6.13. Precautions For Optional Attachments
• 6.14. Precautions When Starting The Machine
• 6.15. PRECAUTIONS FOR TRUCK OPERATION
• 6.16. OPERATING THE MACHINE
• 6.17. TOWING
• 6.18. WORKING NEAR BATTERIES
• 6.19. PRECAUTIONS FOR MAINTENANCE
• 6.20. ADDITIONAL JOB SITE RULES
• 6.21. WHEN REPAIRS ARE NECESSARY
• 6.22. SPECIAL PRECAUTIONS FOR WORKING ON A 930E TRUCK
• 7. WARNINGS AND CAUTIONS
• 8. TRUCK OPERATION
• 8.1. PREPARING FOR OPERATION
• 8.2. WALK AROUND INSPECTION
• 8.3. ENGINE STARTUP SAFETY PRACTICES
• 8.4. AFTER STARTING THE ENGINE
• 8.5. EMERGENCY STEERING SYSTEM
• 8.6. MACHINE OPERATION SAFETY PRECAUTIONS
• 8.7. MACHINE OPERATION ON THE HAUL ROAD
• 8.8. STARTING ON A GRADE WITH A LOADED TRUCK
• 8.9. PASSING
• 8.10. LOADING
• 8.11. DUMPING
• 8.12. TOWING
• 8.13. SAFE PARKING PROCEDURES
• 8.14. NORMAL ENGINE SHUTDOWN PROCEDURE
• 8.15. DELAYED ENGINE SHUTDOWN PROCEDURE
• 8.16. SUDDEN LOSS OF ENGINE POWER
• 8.17. DISABLED TRUCK DUMPING PROCEDURE
• 8.18. RESERVE ENGINE OIL SYSTEM (Optional)
• 9. OPERATOR CAB AND CONTROLS
• 9.1. STEERING WHEEL AND CONTROLS
• 9.2. DYNAMIC RETARDING
• 9.3. GRADE/SPEED RETARD CHART
• 9.4. OVERHEAD PANEL AND DISPLAYS
• 9.5. CENTER CONSOLE
• 9.6. OPERATORS SEAT
• 9.7. HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS
• 9.8. INSTRUMENT PANEL
• 9.9. OVERHEAD STATUS / WARNING INDICATORS
• 9.10. VEHICLE HEALTH MONITORING SYSTEM (VHMS)
• 9.11. FUSE BLOCKS
• 9.12. CIRCUIT BREAKERS
• 10. LUBRICATION AND SERVICE
• 10.1. GENERAL
• 10.2. SERVICE CAPACITIES
• 10.3. HYDRAULIC TANK SERVICE
• 10.4. WHEEL MOTOR SERVICE
• 10.5. COOLING SYSTEM SERVICE
• 10.6. RESERVE ENGINE OIL SYSTEM
• 10.7. LUBRICATION CHART
• 10.8. HOUR (DAILY) INSPECTIONS
• 10.9. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 10.10. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 10.11. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 10.12. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 10.13. HOURS LUBRICATION AND MAINTENANCE CHECKS
• 10.14. HOUR MAINTENANCE CHECKS
• 11. AUTOMATIC LUBRICATION SYSTEM
• 11.1. GENERAL DESCRIPTION
• 11.2. SYSTEM COMPONENTS
• 11.3. SYSTEM OPERATION
• 11.4. LUBRICANT PUMP
• 11.5. INJECTORS (SL1 Series H))
• 11.6. INJECTOR OPERATION
• 11.7. SYSTEM CHECKOUT
• 11.8. PREVENTIVE MAINTENANCE PROCEDURES
• 11.9. SYSTEM TROUBLESHOOTING CHART
• 12. COMPONENTS SPECIFICATIONS
• 12.1. MAJOR COMPONENT DESCRIPTIONS
• 12.2. SPECIFICATIONS
• 13. PAYLOAD METER III
• 13.1. INDEX
• 13.2. Introduction
• 13.3. COMPONENT DESCRIPTION
• 13.4. OPERATORS DISPLAY AND SWITCH
• 13.5. PAYLOAD OPERATION CALCULATION
• 13.6. SOURCES FOR PAYLOAD ERROR
• 13.7. HAUL CYCLE DATA
• 13.8. PC SOFTWARE OVERVIEW
• 13.9. DOWNLOADING DATA
• 13.10. PLM III SYSTEM CONFIGURATION
• 13.11. DATA ANALYSIS
• 14. RADIO / CASSETTE PLAYER
• 14.1. GENERAL RECEIVER FUNCTIONS
• 14.2. SETTING THE TIME
• 14.3. OPERATING THE RADIO
• 14.4. ADJUSTING THE RECEIVER SETTINGS
• 14.5. PROGRAMMING PRESET STATIONS
• 14.6. OPERATION OF THE WEATHERBAND (U.S.)
• 14.7. SATELLITE RADIO
• 14.8. CASSETTE PLAYER