Komatsu 980E-4 Electric Dump Truck Operation and Maintenance Manual CEAM032506

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Komatsu 980E-4 Electric Dump Truck Operation and Maintenance Manual CEAM032506

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM032506
Format: PDF
Size: 4.8MB
Number of Pages: 224

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 980E-4 Electric Dump Truck

1. OPERATION AND MAINTENANCE MANUAL 980E4 DUMP TRUCK
2. Contents
3. INTRODUCTION
3.1. WARNINGS
3.2. FOREWORD
3.3. ABOUT THIS MANUAL
3.4. ALERTS
3.5. TRUCK MODEL ILLUSTRATION
3.6. NONOEM PARTS IN CRITICAL SYSTEMS
4. STANDARD CHARTS AND TABLES
4.1. GENERAL INFORMATION
4.2. STANDARD TIGHTENING TORQUES
4.3. CONVERSION MULTIPLIERS
5. GENERAL SAFETY
5.1. GENERAL SAFETY
5.2. PRECAUTIONS FOR TRUCK OPERATION
5.3. OPERATING THE MACHINE
5.4. EXTERIOR LIGHTING
5.5. PRECAUTIONS FOR MAINTENANCE
5.5.1. BEFORE PERFORMING MAINTENANCE
5.5.1.1. Electrical System Isolation
5.5.1.2. Securing the Dump Body
5.5.2. DURING MAINTENANCE
5.5.2.1. BATTERY HAZARD PREVENTION
5.6. WHEN REPAIRS ARE NECESSARY
5.7. SPECIAL PRECAUTIONS
6. WARNING AND CAUTIONS
6.1. GENERAL INFORMATION
6.2. PIN PLATE
6.3. GRADE SPEED CHART
6.4. MACHINE SAFETY
6.5. KEY SWITCH
6.6. OIL FILL AND CHECK
6.7. HIGH PRESSURES
6.8. BATTERY AND ISOLATION BOX
6.9. HIGH VOLTAGE
6.10. WELDING
6.11. LIFTING POINTS
6.12. EMERGENCY DUMPING
6.13. ROPS/FOPS
6.14. TOWING
6.15. SEAT WEIGHT CAPACITY
6.16. LUBRICATION CHART
7. OPERATING INSTRUCTIONS
7.1. PREPARING FOR OPERATION
7.2. RETRACTABLE LADDER SYSTEM (If Equipped)
7.3. PRESHIFT BRAKE TEST
7.4. TRUCK OPERATION
7.4.1. ENGINE STARTUP SAFETY
7.4.2. MACHINE OPERATION SAFETY PRECAUTIONS
7.4.3. SUDDEN LOSS OF ENGINE POWER OR LOSS OF DRIVE SYSTEM FUNCTION
7.4.4. EMERGENCY STEERING SYSTEM
7.4.5. FUEL DEPLETION
7.4.6. SAFE PARKING PROCEDURES
7.4.7. NORMAL ENGINE SHUTDOWN PROCEDURE
7.4.8. HYDRAULIC SYSTEM BLEEDDOWN PROCEDURE
7.5. DISABLED TRUCK CONNECTORS
7.5.1. GENERAL INFORMATION
7.5.2. HOIST SYSTEM
7.6. TOWING
7.6.1. SPECIAL WIRING HARNESS
7.6.2. TOWING PROCEDURE
7.7. PAYLOAD METER IV SYSTEM
7.7.1. GENERAL INFORMATION
7.7.2. COMPONENT DESCRIPTION
7.7.3. SCOREBOARD
7.7.4. OPERATORS DISPLAY AND SWITCH
7.7.5. PAYLOAD OPERATION CALCULATION
7.7.6. Clean Truck Tare
7.7.7. SOURCES FOR PAYLOAD ERROR
7.7.8. DOWNLOADING HAUL CYCLE DATA
7.7.9. VIEWING ALARM DATA
7.7.10. DOWNLOADING ALARM DATA
7.8. AUTOMATIC LUBRICATION SYSTEM
7.8.1. GENERAL INFORMATION
7.8.2. COMPONENT DESCRIPTION
7.8.3. SYSTEM OPERATION
7.8.4. PREVENTIVE MAINTENANCE PROCEDURES
7.9. SYSTEM CHECKOUT
7.10. RESERVE ENGINE OIL SYSTEM (if equipped)
8. OPERATOR CAB AND CONTROLS
8.1. CAB INTERIOR
8.2. STEERING WHEEL AND CONTROLS
8.3. PEDALS AND RETARDER LEVER
8.4. OVERHEAD PANEL AND DISPLAYS
8.5. CENTER CONSOLE
8.6. DIAGNOSTIC PORTS
8.7. OPERATOR SEAT (Standard)
8.8. PASSENGER SEAT (Standard)
8.9. OPERATOR SEAT (Optional)
8.10. PASSENGER SEAT (Optional)
8.11. HEATER / AIR CONDITIONER CONTROLS
8.12. INSTRUMENT PANEL
8.13. STATUS INDICATOR PANEL
8.13.1. STATUS INDICATORS
8.13.1.1. Body Up
8.13.1.2. Parking Brake
8.13.1.3. Propel System Not Ready
8.13.1.4. No Propel
8.13.1.5. Engine Warm Up
8.13.1.6. Engine Shutdown Delay
8.13.1.7. Retarding Grid Dryer
8.13.1.8. Wheel Brake Lock
8.13.1.9. Traction Control OFF
8.13.1.10. Repair Monitor
8.13.1.11. Retractable Ladder Down
8.13.1.12. Snapshot In Progress
8.13.1.13. Pantograph Energized
8.13.1.14. Pantograph Up
8.13.1.15. Service Brake
8.13.1.16. Dynamic Retarding
8.13.1.17. No DC Link Voltage
8.14. DIGITAL DISPLAY OPERATIONS
8.14.1. DIGITAL DISPLAY MENUS
8.14.2. ACTIVE WARNINGS MENU
8.14.3. PAYLOAD DATA MENU
8.14.4. REPAIR ITEMS MENU
8.14.5. MAINTENANCE ITEMS MENU
8.14.6. CLEARED ITEMS MENU
8.14.7. SYSTEM CONTROLS MENU
8.14.8. TIRE DATA MENU
8.14.9. LANGUAGES MENU
8.14.10. CONFIGURE SYSTEM MENU
8.15. KOMTRAX Plus
8.15.1. KOMTRAX Plus OPERATION
8.15.2. DOWNLOADING KOMTRAX Plus DATA
8.15.3. UPLOADING KOMTRAX Plus DATA
8.16. ORBCOMM
8.17. KOMATSU WIRELESS BRIDGE (KWB)
8.17.1. VHMS DOWNLOADS
8.17.2. ONBOARD CONTROLLER ACCESS
8.17.3. CHANGING A LAPTOPS IP ADDRESS
8.17.4. CONNECTING TO A WIRELESS NETWORK
8.18. FUSES AND CIRCUIT BREAKERS
8.18.1. VEHICLE ELECTRICAL CENTER 89
8.18.2. VEHICLE ELECTRICAL CENTER 90
8.18.3. VEHICLE ELECTRICAL CENTER 91
8.18.4. CIRCUIT BREAKERS
9. LUBRICATION AND SERVICE
9.1. GENERAL INFORMATION
9.1.1. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
9.1.2. HYDRAULIC SYSTEM SERVICE
9.1.3. WHEEL MOTOR SERVICE
9.1.4. COOLANT LEVEL SERVICE
9.1.5. RESERVE ENGINE OIL SERVICE
9.1.6. CAB AIR FILTER SERVICE
9.1.7. FUEL SYSTEM SERVICE
9.1.8. INTAKE AIR CLEANER SERVICE
9.1.9. FRONT WHEEL HUB SERVICE
9.1.10. FRONT ENGINE MOUNT TRUNNION SERVICE
9.1.11. QUICK FILL SERVICE CENTER
9.1.12. TIE ROD INSPECTION AND TORQUE PROCEDURE
9.1.13. CHANGE AUTOMATIC LUBRICATION (AUTOLUBE) SYSTEM PUMP OIL
9.1.14. CHECK AUTOMATIC LUBRICATION (AUTOLUBE) SYSTEM PUMP OIL LEVEL
9.1.15. CHECK RETRACTABLE LADDER
9.1.16. LUBRICATE RETRACTABLE LADDER
9.1.17. CHECK DUMP BODY PADS
9.1.18. LUBRICATE TRACTION ALTERNATOR BEARING
9.2. LUBRICATION CHART
9.3. PERIODIC REPLACEMENT OF DEFINED LIFE PARTS
9.4. INITIAL 50 HOUR LUBRICATION AND MAINTENANCE INSPECTION
9.5. INITIAL 100 HOUR LUBRICATION AND MAINTENANCE INSPECTION
9.6. EVERY 250 HOUR LUBRICATION AND MAINTENANCE
9.7. EVERY 500 HOUR LUBRICATION AND MAINTENANCE
9.8. EVERY 1000 HOURS LUBRICATION AND MAINTENANCE
9.9. EVERY 2000 HOUR LUBRICATION AND MAINTENANCE INSPECTION
9.10. EVERY 2500 HOUR MAINTENANCE
9.11. EVERY 3000 HOUR LUBRICATION AND MAINTENANCE
9.12. EVERY 4000 HOUR MAINTENANCE
9.13. EVERY 5000 HOUR MAINTENANCE
9.14. EVERY 6000 HOUR MAINTENANCE
9.15. EVERY 6500 HOUR MAINTENANCE
9.16. EVERY 18000 HOUR MAINTENANCE
10. SPECIFICATIONS
10.1. MAJOR COMPONENT DESCRIPTION
10.1.1. Truck and Engine
10.1.2. Traction Alternator
10.1.3. Main Control Cabinet
10.1.4. AC Induction Traction Motorized Wheels
10.1.5. Suspension
10.1.6. Operators Cab
10.1.7. Power Steering
10.1.8. Dynamic Retarding
10.1.9. Brake System
10.2. SPECIFICATIONS
10.2.1. Engine
10.2.2. AC Electric Drive System
10.2.3. Dynamic Retarding
10.2.4. Battery Electric System
10.2.5. Service Capacities
10.2.6. Hydraulic Systems
10.2.7. Service Brakes
10.2.8. Steering
10.2.9. Standard Dump Body Capacities and Dimensions
10.2.10. Tires
10.2.11. Weight Distribution
10.2.12. Overall Truck Dimensions
11. RADIO
11.1. AM/FM RADIO / MP3 / USB / iPOD / AUX PLAYER
11.1.1. USB Connection Port
11.1.2. Phone/Bluetooth Button
11.1.3. Digital Display
11.1.4. DISP (Display) Button
11.1.5. SRC/PWR/ESC (Source/Power/Escape) Button
11.1.6. Volume Knob/OK Button
11.1.7. NEXT Button
11.1.8. PREV (Previous) Button
11.1.9. Preset Buttons
11.1.10. RDM (Random) Button
11.1.11. RPT (Repeat) Button
11.1.12. Mute/Play/Pause Button
11.1.13. Browse Button
11.1.14. SCAN/ASCN (Scan/Autoscan) Button
11.1.15. Auxiliary Jack Port

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