Komatsu ASX Stand-up Counterbalanced Electric Forklift Truck Service Manual SM401

Description

• Model List:
  • ASX Stand-up Counterbalanced Electric Forklift Truck

• 1. SM40100
• 1.1. SERVICE MANUAL
• 1.1.1. INTRODUCTION
• 1.1.2. SERIAL NUMBER LOCATION
• 1.1.3. CONTENTS
• 1.1.4. FORKLIFT TRUCKSCOVERED IN THIS PUBLICATION
• 2. SM40101
• 2.1. SAFETY SECTION
• 2.1.1. SAFETY MANAGEMENT
• 2.1.2. SAFE TRAVEL
• 2.1.3. LOADING OPERATIONS
• 2.1.4. STOPPING PARKING
• 2.1.5. INSPECTION AND MAINTENANCE
• 2.1.6. STRUCTURE AND STABILITY
• 2.1.7. STRUCTURE AND STABILITY OF THE LIFT TRUCK
• 2.1.8. OPTIONAL EQUIPMENT
• 2.1.9. OPERATOR COMPARTMENT PADS
• 2.1.10. FLOOR MAT / BRAKE PEDAL PAD
• 2.1.11. DRIVE WHEEL ASSEMBLY
• 2.1.12. CHANGING DRIVE TIRES
• 2.1.13. VRING SEAL
• 2.1.14. DRIVE WHEEL SPINDLE
• 2.1.15. CARRIER REBUILD
• 3. SM40104
• 3.1. BRAKES
• 3.1.1. BRAKES
• 3.1.2. DISC BRAKE UNIT
• 3.1.3. BRAKE PEDAL
• 3.1.4. BRAKE ADJUSTMENTS
• 4. SM40105
• 4.1. STEERING
• 4.1.1. STEERING
• 4.1.2. STEER PUMP MOTOR ASSY
• 4.1.3. STEER MOTOR BRUSHES
• 4.1.4. STEER PUMP
• 4.1.5. STEER PRESSURE ADJUSTMENT
• 4.1.6. STEER CONTROL VALVE
• 4.1.7. HYDRAULIC MOTOR
• 4.1.8. STEER GEAR
• 4.1.9. STEER FORK ASSEMBLY
• 4.1.10. STEER WHEEL ASSEMBLY
• 4.1.11. CHANGING STEER TIRES
• 5. SM40106
• 5.1. OPERATOR CONTROLS
• 5.1.1. OPERATOR CONTROLS
• 5.1.2. CONTROL HANDLE ASSEMBLY
• 5.1.3. CONTROL HANDLE POTENTIOMETER
• 5.1.4. BATTERY DISCONNECT LEVER
• 5.1.5. HORN BUTTON SPRING
• 5.1.6. LIFT AND TRAVEL SPRINGS
• 5.1.7. CONTROL HANDLE REPLACEMENT
• 5.1.8. KEY SWITCH
• 6. SM40107
• 6.1. LIFT AND AUXILIARY HYDRAULICS
• 6.1.1. LIFT AND AUXILIARY HYDRAULICS
• 6.1.2. LIFT PUMP
• 6.1.3. LIFT PUMP AND MOTOR ASSEMBLY
• 6.1.4. LIFT PUMP MOTOR BRUSHES
• 6.1.5. VALVE CARTRIDGES
• 6.1.6. HYDRAULIC OIL FILTER
• 6.1.7. HYDRAULIC OIL
• 6.1.8. TILT CYLINDERS
• 6.1.9. TILT ANGLE ADJUSTMENT
• 6.1.10. RELIEF PRESSURE ADJUSTMENT
• 7. SM40108
• 7.1. ELEVATING
• 7.1.1. ELEVATING
• 7.1.2. SAFETY PROCEDURES WHEN WORKING ON THE MAST
• 7.1.3. CARRIAGE
• 7.1.4. MAST
• 7.1.5. CENTER (FREE LIFT) CYLINDER
• 7.1.6. OUTER LIFT CYLINDER
• 7.1.7. CHECKS AND ADJUSTMENTS
• 8. SM40109
• 8.1. ELECTRICAL
• 8.1.1. ELECTRICAL
• 8.1.2. CAPACITOR DISCHARGE
• 8.1.3. SYSTEM CONTROLLER / OPERATOR DISPLAY BOX
• 8.1.4. OPERATOR DISPLAY BOARD / MEMORY BOARD
• 8.1.5. TRACTION AMPLIFIER
• 8.1.6. CONTACTOR TIPS
• 8.1.7. MAIN POWER CONTACTOR
• 8.1.8. LIFT AND STEER CONTACTORS
• 8.1.9. FUSES
• 8.1.10. HORN RELAY
• 8.1.11. AMPLIFIER DIODES
• 9. SM40110
• 9.1. PROGRAMMING AND DIAGNOSTICS
• 9.1.1. INTRODUCTION
• 9.1.2. PREOPERATION INFORMATION
• 9.1.3. OPERATORS DISPLAY
• 9.1.4. PERFORMANCE AND DIAGNOSTICS MENU
• 9.1.5. CALIBRATION MENU (CALIBRAT)
• 9.1.6. PROGRAM MENU
• 9.1.7. DIAGNOSTIC MENU
• 9.1.8. ERROR HISTORY (HiSto)
• 9.1.9. OPERATIONAL FEEDBACK DEVICES
• 9.1.10. OPERATIONAL MODES
• 10. SM40111
• 10.1. PREVENTIVE MAINTENANCE
• 10.1.1. PREVENTIVE MAINTENANCE
• 10.1.2. SCHEDULED MAINTENANCE AND INSPECTION TABLE
• 10.1.3. HOUR / DAILY INSPECTION
• 10.1.3.1. GENERAL
• 10.1.3.2. GENERAL FUNCTIONS
• 10.1.3.3. BATTERY
• 10.1.3.4. BRAKES
• 10.1.3.5. CARRIAGE / LOAD BACKREST / FORKS
• 10.1.3.6. CONTROL HANDLE
• 10.1.3.7. DECALS
• 10.1.3.8. GEARBOX
• 10.1.3.9. HYDRAULIC SYSTEM
• 10.1.4. HOUR / 5DAY INSPECTION
• 10.1.4.1. BATTERY
• 10.1.4.2. HYDRAULIC SYSTEM
• 10.1.4.3. LIFT CHAINS
• 10.1.5. HOUR / 60DAY INSPECTION
• 10.1.5.1. BATTERY
• 10.1.5.2. CONTACTOR TIPS
• 10.1.5.3. GEARBOX
• 10.1.5.4. HYDRAULIC SYSTEM
• 10.1.5.5. LIFT CHAINS
• 10.1.5.6. MOTOR BRUSHES
• 10.1.6. ,000HOUR / 360DAY INSPECTION
• 10.1.6.1. BRAKES
• 10.1.6.2. GEARBOX
• 10.1.6.3. HYDRAULIC SYSTEM
• 10.1.6.4. SIDESHIFT CARRIAGE
• 10.1.6.5. TIRES / WHEELS
• 11. SM40112
• 11.1. TROUBLESHOOTING
• 11.1.1. ELECTRONIC FAULT ISOLATION PROCEDURE (ERROR CODES)
• 12. SM40113
• 12.1. INDUSTRIAL BATTERY
• 12.1.1. INDUSTRIAL BATTERY
• 12.1.2. SAFETY
• 12.1.3. CHANGING THE BATTERY
• 12.1.4. CHARGING THE BATTERY
• 12.1.5. CLEANING THE BATTERY
• 12.1.6. MEASURING SPECIFIC GRAVITY
• 12.1.7. VOLTAGE CHECK
• 12.1.8. ELECTROLYTE LEVEL
• 12.1.9. BATTERY HISTORY RECORD
• 13. OM0831
• 13.1. OM083 ASX OPS MANUAL
• 13.1.1. CONTENTS
• 13.1.2. FOREWORD
• 13.1.2.1. GENUINE PARTS
• 13.1.2.2. SAFETY INFORMATION
• 13.1.2.3. NEW LIFT TRUCK INFO
• 13.1.3. SAFETY SECTION
• 13.1.3.1. SAFETY MANAGEMENT
• 13.1.3.2. SAFE TRAVEL
• 13.1.3.3. LOADING OPERATIONS
• 13.1.3.4. STOPPING PARKING
• 13.1.3.5. INSPECTION MAINTENANCE
• 13.1.3.6. STRUCTURE STABILITY
• 13.1.3.7. SAFETY LABELS
• 13.1.3.8. OPTIONAL EQUIPMENT
• 13.1.4. OPERATION
• 13.1.4.1. GENERAL VIEW OF TRUCK
• 13.1.4.2. INSTRUMENTS CONTROLS
• 13.1.4.3. OVERVIEW OF TRUCK
• 13.1.4.4. EXPLANATION OF COMPONENTS
• 14. OM0832
• 14.1. OM083 ASX OPS MANUAL
• 14.1.1. OPERATION
• 14.1.1.1. OPERATION OF TRUCK
• 14.1.2. MAINTENANCE
• 14.1.2.1. OUTLINE OF SERVICE
• 14.1.2.2. MAINTENANCE POINTS
• 14.1.2.3. SCHEDULED MAINT. TABLE
• 14.1.2.4. BATTERY CARE INFORMATION
• 14.1.2.5. TECHNICAL SPECIFICATIONS
• 14.1.2.5.1. CHASSIS MOTOR DATA
• 14.1.2.5.2. MAST DATA