Komatsu BX50 Series Forklift Truck Service Manual SM160

Description

• Model List:
  • BX50 Series Forklift Truck

• 1. SM160_JUN2014_01.pdf
• 1.1. CONTENTS
• 1.2. LIST OF FIGURES
• 1.3. FOREWORD
• 2. SM160_JUN2014_02.pdf
• 2.1. SAFETY
• 2.1.1. BASIC PRECAUTIONS
• 2.1.2. FIRE PREVENTION
• 2.1.3. SAFETY CHECKS BEFORE STARTING OPERATION
• 2.1.4. SAFE TRAVEL
• 2.1.5. STOPPING, PARKING AND TOWING
• 2.1.6. LOADING OPERATIONS
• 2.1.7. SAFETY IN INSPECTION AND MAINTENANCE
• 2.1.8. TOWING
• 2.1.9. STRUCTURE AND STABILITY OF THE LIFT TRUCK
• 2.1.10. SAFETY LABELS
• 2.1.11. OPTIONAL EQUIPMENT
• 3. SM160_JUN2014_03.pdf
• 3.1. SPECIFICATIONS AND GENERAL INFORMATION
• 3.1.1. GENERAL ASSEMBLY DIAGRAM
• 3.1.2. LUBRICANT LIST
• 3.1.3. PERIODIC REPLACEMENT OF CONSUMABLE PARTS
• 3.1.4. SPECIFICATIONS
• 3.1.5. WEIGHT TABLE
• 3.1.6. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
• 3.1.7. STANDARD TIGHTENING TORQUE FOR PIPE JOINTS
• 4. SM160_JUN2014_04.pdf
• 4.1. OPERATOR COMPARTMENT
• 4.1.1. STRUCTURE AND FUNCTION
• 4.1.2. PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
• 4.1.3. TESTING AND ADJUSTING
• 4.1.4. REMOVAL AND INSTALLATION PARKING BRAKE CABLE
• 4.1.5. DISASSEMBLY AND ASSEMBLY
• 4.1.6. MAINTENANCE STANDARD
• 5. SM160_JUN2014_05.pdf
• 5.1. ENGINE
• 5.1.1. STRUCTURE AND FUNCTION
• 5.1.2. PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
• 5.1.3. TESTING AND ADJUSTING
• 5.1.4. Removal and Installation
• 5.1.5. Disassembly and Assembly
• 5.1.6. Maintenance Standard
• 6. SM160_JUN2014_06.pdf
• 6.1. TORQUE CONVERTER
• 6.1.1. Structure and function
• 6.1.2. PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
• 6.1.3. TESTING AND ADJUSTING
• 6.1.4. REMOVAL AND INSTALLATION
• 6.1.5. DISASSEMBLY AND ASSEMBLY
• 6.1.6. Maintenance Standard
• 7. SM160_JUN2014_07.pdf
• 7.1. TORQFLOW TRANSMISSION
• 7.1.1. Structure and function
• 7.1.2. PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
• 7.1.3. TESTING AND ADJUSTING
• 7.1.4. Removal and Installation
• 7.1.5. Disassembly and Assembly
• 7.1.6. Maintenance Standard
• 8. SM160_JUN2014_08.pdf
• 8.1. DRIVE AXLE
• 8.1.1. Structure and function
• 8.1.2. PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
• 8.1.3. TESTING AND ADJUSTING
• 8.1.4. Removal and Installation
• 8.1.5. Disassembly and Assembly
• 8.1.6. Maintenance Standard
• 9. SM160_JUN2014_09.pdf
• 9.1. STEERING SYSTEM
• 9.1.1. Structure and function
• 9.1.2. PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
• 9.1.3. TESTING AND ADJUSTING
• 9.1.4. Removal and Installation
• 9.1.5. Disassembly and Assembly
• 9.1.6. Maintenance Standard STEERING AXLE
• 10. SM160_JUN2014_10.pdf
• 10.1. WHEEL BRAKE
• 10.1.1. STRUCTURE AND FUNCTION
• 10.1.2. TESTING AND ADJUSTING
• 10.1.3. Removal and Installation
• 10.1.4. Disassembly and Assembly
• 10.1.5. Maintenance Standard MASTER CYLINDER
• 11. SM160_JUN2014_11.pdf
• 11.1. HYDRAULIC SYSTEM
• 11.1.1. Structure and function
• 11.1.2. PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
• 11.1.3. TESTING AND ADJUSTING
• 11.1.4. Removal and Installation
• 11.1.5. Disassembly and Assembly
• 11.1.6. HYDRAULIC PUMP Maintenance Standard
• 12. SM160_JUN2014_12.pdf
• 12.1. WORK EQUIPMENT
• 12.1.1. Structure and function
• 12.1.2. PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
• 12.1.3. Removal and Installation
• 12.1.4. Disassembly and Assembly
• 12.1.5. Maintenance Standard
• 13. SM160_JUN2014_13.pdf
• 13.1. MASTS
• 13.1.1. EMS SERIES Limited Free Lift 2Stage Mast
• 13.1.2. EMD SERIES Full Free Lift 2Stage MAST
• 13.1.3. EMT SERIES Full Free Lift 3Stage MAST
• 13.1.4. MQ QUAD MASTS
• 14. SM160_JUN2014_14.pdf
• 14.1. ELECTRICAL DIAGRAMS
• 14.1.1. BX50 TIER 2 DIESEL (4D94LE ENGINE) S/N 200001A 215882A
• 14.1.2. BX50 INTERIM TIER 4 DIESEL (4D98E ENGINE) S/N 215883A 219999A / 750875 / A223001
• 14.1.3. BX50 TIER 1 GASOLINE (K21/K25 ENGINE) S/N 200001A 205849A
• 14.1.4. BX50 TIER 2 GASOLINE (K21/K25 ENGINE) S/N 210001A 219999A / 750875 751863 / A224001
• 14.1.5. BX50 TIER 1 LPG (K21/K25 ENGINE) S/N 200001A 205849A
• 14.1.6. BX50 TIER 2 LPG (K21/K25 ENGINE) S/N 210001A 219999A / 750875 751863 / A224001
• 14.1.7. BX50 CARB 2010 LPG (K21/K25 ENGINE) S/N 751863 / A224001
• 14.1.8. BX50 CARB 2010 LPG (K21/K25 ENGINE) NEW KOPS, S/N AS SHOWN IN DIAGRAM
• 14.1.9. BX50 TIER 1 LPS (K21/K25 ENGINE) S/N 200001A 205849A
• 14.1.10. BX50 TIER 2 LPS (K21/K25 ENGINE) S/N 210001A 219999A / 750875 751863 / A224001
• 14.1.11. BX50 TIER 1 DUAL FUEL (K21/K25 ENGINE) S/N 200001A 205849A
• 14.1.12. BX50 TIER 2 DUAL FUEL (K21/K25 ENGINE) S/N 210001A 219999A / 750875 751863 / A224001
• 14.1.13. BX50 CARB 2010 DUAL FUEL (K21/K25 ENGINE) S/N 751863 / A224001
• 14.1.14. BX50 CARB 2010 DUAL FUEL (K21/K25 ENGINE) NEW KOPS, S/N AS SHOWN IN DIAGRAM
• 15. SM160_JUN2014_15.pdf
• 15.1. ELECTRICAL DIAGRAMS 24X36
• 15.1.1. BX50 TIER 2 DIESEL (4D94LE ENGINE)
• 15.1.2. BX50 INTERIM TIER 4 DIESEL (4D98E ENGINE)
• 15.1.3. BX50 TIER 1 GASOLINE (K21/K25 ENGINE)
• 15.1.4. BX50 TIER 2 GASOLINE (K21/K25 ENGINE)
• 15.1.5. BX50 TIER 1 LPG (K21/K25 ENGINE)
• 15.1.6. BX50 TIER 2 LPG (K21/K25 ENGINE)
• 15.1.7. BX50 CARB 2010 LPG (K21/K25 ENGINE)
• 15.1.8. BX50 CARB 2010 LPG NEW KOPS (K21/K25 ENGINE)
• 15.1.9. BX50 TIER 1 LPS (K21/K25 ENGINE)
• 15.1.10. BX50 TIER 2 LPS (K21/K25 ENGINE)
• 15.1.11. BX50 TIER 1 DUAL FUEL (K21/K25 ENGINE)
• 15.1.12. BX50 TIER 2 DUAL FUEL (K21/K25 ENGINE)
• 15.1.13. BX50 CARB 2010 DUAL FUEL (K21/K25 ENGINE)
• 15.1.14. BX50 CARB 2010 DUAL FUEL NEW KOPS (K21/K25 ENGINE)