Description
-
Model List:
- BR350JG-1 Mobile Crusher
- 1. MAIN MENU
- 2. COVER PAGE
- 3. FOREWORD
- 4. SAFETY INFORMATION
- 5. INTRODUCTION
- 6. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
- 7. CONTENTS
- 8. SAFETY
- 8.1. GENERAL PRECAUTIONS
- 8.2. PRECAUTIONS DURING OPERATION
- 8.2.1. BEFORE STARTING ENGINE
- 8.2.2. WHEN AND AFTER STARTING ENGINE
- 8.2.3. CRUSHER (CRUSHING) OPERATIONS
- 8.2.4. TRANSPORTATION
- 8.2.5. BATTERY
- 8.2.6. TOWING
- 8.3. PRECAUTIONS FOR MAINTENANCE
- 8.3.1. BEFORE CARRYING OUT MAINTENANCE
- 8.3.2. DURING MAINTENANCE
- 8.4. POSITION FOR ATTACHING SAFETY LABELS
- 9. OPERATION
- 9.1. GENERAL VIEW
- 9.1.1. GENERAL VIEW OF MACHINE
- 9.2. EXPLANATION OF COMPONENTS
- 9.2.1. MACHINE MONITOR
- 9.2.2. SWITCHES
- 9.2.3. CONTROL LEVERS
- 9.2.4. REMOTE CONTROL SWITCHES
- 9.2.5. CAP AND COVER WITH LOCK
- 9.2.6. DUST INDICATOR
- 9.2.7. FUSIBLE LINK
- 9.2.8. FUSES
- 9.2.9. TOOL BOX (SPARE)
- 9.2.10. GREASE GUN HOLDER
- 9.3. OPERATION
- 9.3.1. CHECKS BEFORE STARTING ENGINE
- 9.3.2. STARTING ENGINE
- 9.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
- 9.3.4. MOVING THE MACHINE OFF
- 9.3.5. STEERING THE MACHINE
- 9.3.6. STOPPING THE MACHINE
- 9.3.7. JAW CRUSHER OPERATIONS
- 9.3.8. WATER SPRINKLER
- 9.3.9. CHECKS AFTER STOPPING JAW CRUSHER OPERATIONS
- 9.3.10. CHECKS AFTER OPERATING
- 9.3.11. STOPPING ENGINE
- 9.3.12. CHECKS AFTER STOPPING ENGINE
- 9.3.13. LOCKING
- 9.3.14. RUNNING IN THE JAW CRUSHER
- 9.3.15. PRECAUTIONS FOR USING JAW CRUSHER
- 9.3.16. EFFICIENT USE OF JAW CRUSHER
- 9.3.17. WORK DONE WITH MOBILE CRUSHER
- 9.3.18. INHIBITED OPERATIONS
- 9.3.19. PRECAUTIONS FOR TRAVELING UP AND DOWN HILLS
- 9.4. TRANSPORTATION
- 9.4.1. LOADING AND UNLOADING THE MACHINE ON TRAILER
- 9.4.2. FIXING METHOD OF MACHINE
- 9.4.3. PRECAUTIONS FOR LOADING
- 9.4.4. MACHINE LIFTING METHOD
- 9.5. COLD WEATHER OPERATION
- 9.5.1. PRECAUTIONS FOR LOW TEMPERATURE
- 9.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
- 9.5.3. AFTER COLD WEATHER
- 9.6. LONGTERM STORAGE
- 9.6.1. BEFORE STORAGE
- 9.6.2. DURING STORAGE
- 9.6.3. AFTER STORAGE
- 9.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
- 9.7. TROUBLESHOOTING
- 9.7.1. PHENOMENA THAT ARE NOT FAILURES
- 9.7.2. METHOD OF TOWING MACHINE
- 9.7.3. WHEN A BATTERY IS DISCHARGED
- 9.7.4. TROUBLESHOOTING
- 10. MAINTENANCE
- 10.1. GUIDES TO MAINTENANCE
- 10.2. OUTLINES OF SERVICE
- 10.2.1. OUTLINE OF OIL, FUEL, COOLANT
- 10.2.2. OUTLINE OF ELECTRIC SYSTEM
- 10.2.3. OUTLINE OF HYDRAULIC SYSTEM
- 10.2.4. AIR BLEEDING FROM HYDRAULIC CIRCUIT
- 10.3. OIL FILLER AND OIL LEVEL GAUGE
- 10.3.1. LOCATIONS OF OIL FILLER AND OIL LEVEL GAUGE
- 10.4. WEAR PARTS LIST
- 10.4.1. WEAR PARTS RELATED TO THE BODY
- 10.4.2. WEAR PARTS RELATED TO THE JAW CRUSHER
- 10.4.3. WEAR PARTS RELATED TO THE PRIMARY BELT CONVEYOR
- 10.5. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMERATURE
- 10.6. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
- 10.6.1. INTRODUCTION OF NECESSARY TOOLS
- 10.6.2. TOOLS ATTACHED TO JAW CRUSHER
- 10.6.3. TORQUE LIST
- 10.7. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
- 10.8. MAINENANCE SCHEDULE CHART
- 10.8.1. MAINTENANCE SCHEDULE CHART
- 10.9. SERVICE PROCEDURE
- 10.9.1. INITIAL 250 HOURS SERVICE
- 10.9.1.1. REPLACEMENT OF OIL IN ENGINE OIL PAN AND ENGINE OIL FILTER CARTRIDGE
- 10.9.1.2. REPLACEMENT OF FUEL FILTER CARTRIDGE
- 10.9.1.3. REPLACEMENT OF OIL IN GRIZZLY FEEDER VIBRATOR CASE
- 10.9.1.4. CHECK AND ADJUSTMENT OF ENGINE VALVE CLEARANCE
- 10.9.2. WHEN REQUIRED
- 10.9.2.1. CHECK, CLEANING AND REPLACEMENT OF AIR CLEANER
- 10.9.2.2. CLEANING OF INSIDE OF COOLING SYSTEM
- 10.9.2.3. CHECK OF TRACK SHOE BOLT FOR LOOSENESS AND RETIGHTENING
- 10.9.2.4. CHECK AND ADJUSTMENT OF TRACK TENSION
- 10.9.2.5. CHECK AND ADJUSTMENT OF JAW CRUSHER
- 10.9.2.6. CHECK AND ADJUSTMENT OF PRIMARY BELT CONVEYOR
- 10.9.3. CHECK BEFORE STARTING
- 10.9.3.1. CLEANING AND CHECK OF RADIATOR FIN, OIL COOLER FAN AND AFTERCOOLER FAN
- 10.9.3.2. CHECK AND REPLENISHMENT OF COOLING WATER
- 10.9.3.3. CHECK AND REPLENISHMENT OF ENGINE OIL PAN
- 10.9.3.4. CHECK OF FUEL LEVEL
- 10.9.3.5. CHECK AND REPLENISHMENT OF HYDRAULIC OIL
- 10.9.3.6. CHECK OF DUST INDICATOR
- 10.9.3.7. CHECK OF ELECTRIC WIRING
- 10.9.3.8. CHECK OF JAW CRUSHER
- 10.9.3.9. RETIGHTENING OF TOGGLE TENSION BOLT
- 10.9.3.10. CHECK OF PRIMARY BELT CONVEYOR
- 10.9.3.11. CHECK OF GRIZZLY FEEDER
- 10.9.4. EVERY 100 HOURS SERVICE
- 10.9.4.1. GREASING JAW CRUSHER BEARINGS
- 10.9.4.2. DRAINING WATER AND SEDIMENT FROM FUEL TANK
- 10.9.4.3. GREASING PRIMARY BELT CONVEYOR
- 10.9.5. EVERY 250 HOURS SERVICE
- 10.9.5.1. CHECK OF BATTERY FLUID LEVEL
- 10.9.5.2. CHECK AND ADJUSTMENT OF ENGINE FAN BELT TENSION
- 10.9.5.3. CHECK AND ADJUSTMENT OF JAW CRUSHER DRIVE VBELT TENSION
- 10.9.5.4. CHECK AND REPLENISHMENT OF OIL IN CRUSHER MOTOR BEARING CASE
- 10.9.6. EVERY 500 HOURS SERVICE
- 10.9.6.1. REPLACEMENT OF OIL IN ENGINE OIL PAN AND ENGINE OIL FILTER CARTRIDGE
- 10.9.6.2. REPLACEMENT OF FUEL FILTER CARTRIDGE
- 10.9.6.3. CHECK AND REPLENISHMENT OF OIL IN FINAL DRIVE CASE
- 10.9.6.4. REPLACEMENT OF HYDRAULIC OIL FILTER ELEMENT
- 10.9.7. EVERY 1000 HOURS SERVICE
- 10.9.7.1. REPLACEMENT OF OIL IN JAW CRUSHER MOTOR BEARING CASE
- 10.9.7.2. REPLACEMENT OF OIL IN GRIZZLY FEEDER VIBRATOR CASE
- 10.9.7.3. REPLACEMENT OF OIL IN DAMPER CASE
- 10.9.7.4. REPLACEMENT OF OIL IN CONVEYOR MOTOR MACHINERY CASE
- 10.9.8. EVERY 2000 HOURS SERVICE
- 10.9.8.1. REPLACEMENT OF OIL IN FINAL DRIVE CASE
- 10.9.8.2. CHECK OF EACH CLAMPED PARTS OF TURBOCHARGER
- 10.9.8.3. CHECK OF TURBOCHARGER ROTOR FOR PLAY
- 10.9.8.4. CHECK OF ALTERNATOR AND STARTING MOTOR
- 10.9.8.5. CHECK AND ADJUSTMENT OF ENGINE VALVE CLEARANCE
- 10.9.9. EVERY 4000 HOURS SERVICE
- 10.9.9.1. CHECK OF WATER PUMP
- 10.9.10. EVERY 5000 HOURS SERVICE
- 10.9.10.1. REPLACEMENT OF OIL IN HYDRAULIC TANK AND CLEANING OF STRAINER
- 11. SPECIFICATIONS
- 11.1. SPECIFICATIONS
- 12. OPTIONS, ATTACHMENTS
- 12.1. GENERAL PRECAUTIONS
- 12.1.1. PRECAUTIONS RELATED TO SAFETY
- 12.2. HYDRAULIC SECONDARY BELT CONVEYOR
- 12.2.1. SPECIFICATION
- 12.2.2. GENERAL VIEW
- 12.2.3. INCLINED LEG CONNECTING METHOD
- 12.2.4. LIFTING METHOD
- 12.2.5. CONNECTING METHOD TO MACHINE BODY
- 12.2.6. PRECAUTIONS ON OPERATION
- 12.2.7. INSPECTION, MAINTENANCE AND ADJUSTMENT
- 12.2.8. TROUBLES AND CORRECTIVE ACTIONS
- 12.2.9. CONSUMABLE PARTS OF HYDRAULIC SECONDARY BELT CONVEYOR
- 12.3. HYDRAULIC MAGNETIC SEPARATOR
- 12.3.1. SPECIFICATION (KMG900S)
- 12.3.2. GENERAL VIEW (KMG900S)
- 12.3.3. SPECIFICATION (KMG900L)
- 12.3.4. GENERAL VIEW (KMG900L)
- 12.3.5. PRECAUTIONS ON SAFETY
- 12.3.6. CONNECTING METHOD TO MACHINE BODY
- 12.3.7. PRECAUTIONS FOR USE
- 12.3.8. INSPECTION AND ADJUSTMENT
- 12.3.9. TROUBLES AND CORRECTIVE ACTIONS
- 12.3.10. MAINTENANCE SCHEDULE CHART
- 12.3.11. CONSUMABLE PARTS OF HYDRAULIC MAGNETIC SEPARATOR
- 12.4. HYDRAULIC VIBRATING SCREEN
- 12.4.1. SPECIFICATION
- 12.4.2. GENERAL VIEW
- 12.4.3. CAUTIONS TO BE NOTED FOR SAFETY
- 12.4.4. CONNECTING METHOD TO MACHINE BODY
- 12.4.5. PRECAUTIONS DURING OPERATION
- 12.4.6. TROUBLESHOOTING
- 12.4.7. CONSUMABLE PARTS OF HYDRAULIC VIBRATING SCREEN
- 12.4.8. SCREEN STRUCTURE
- 12.5. DEBRIS DISCHARGE CONVEYOR
- 12.5.1. SPECIFICATION
- 12.5.2. ASSEMBLY PROCEDURE
- 12.5.3. CONSUMABLE PARTS OF DEBRIS DISCHARGE CONVEYOR
- 12.5.4. OTHERS
- 12.6. RADIO CONTROL UNIT
- 12.6.1. SPECIFICATION
- 12.6.2. OUTLINE
- 12.6.3. METHOD OF APPLICATION
- 12.6.4. TROUBLES AND CORRECTIVE ACTIONS
- 12.7. GRIZZLY BAR OPENING
- 12.7.1. GRIZZLY BAR OPENING
- 12.8. CONVEYOR PROTECTION PLATE
- 12.8.1. CONVEYOR PROTECTION PLATE
- 12.9. METHOD FOR CONNECTING HYDRAULIC HOSES FOR OPTIONS
- 12.9.1. POSITION FOR OPTION CONNECTION COUPLER
- 12.9.2. PROCEDURE FOR CONNECTING OPTIONS
- 12.10. TROUBLESHOOTING OF OPTION SYSTEM
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