Komatsu BR380JG-1 Galeo Mobile Crusher Operation and Maintenance Manual SEAM059001T

Description

• Model List:
  • BR380JG-1 Galeo Mobile Crusher

• 1. COVER
• 2. FOREWORD
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
• 2.4. NECESSARY INFORMATION
• 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 2.4.2. ENGINE SERIAL NO. PLATE AND POSITION
• 2.4.3. POSITION OF SERVICE METER
• 2.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 3. CONTENTS
• 4. SAFETY
• 4.1. SAFETY
• 4.2. SAFETY LABELS
• 4.2.1. POSITIONS OF SAFETY PICTOGRAMS
• 4.2.2. SAFETY LABELS
• 4.3. GENERAL PRECAUTIONS
• 4.3.1. SAFETY RULES
• 4.3.2. IF ABNORMALITIES ARE FOUND
• 4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 4.3.5. SAFETY FEATURES
• 4.3.6. KEEP MACHINE CLEAN
• 4.3.7. ON OPERATORS PLATFORM
• 4.3.8. ALWAYS APPLY LOCK WHEN LEAVING UPPER OPERATION DECK
• 4.3.9. HANDRAILS AND STEPS
• 4.3.10. MOUNTING AND DISMOUNTING
• 4.3.11. NO PEOPLE ON ATTACHMENTS
• 4.3.12. CRUSHING OR CUTTING PREVENTION
• 4.3.13. PREVENTION OF BURNS
• 4.3.14. FIRE PREVENTION
• 4.3.15. ACTION IF FIRE OCCURS
• 4.3.16. PRECAUTIONS FOR ATTACHMENTS
• 4.3.17. UNAUTHORIZED MODIFICATION
• 4.3.18. SAFETY AT WORKSITE
• 4.3.19. WORKING ON LOOSE GROUND
• 4.3.20. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
• 4.3.21. ENSURE GOOD VISIBILITY
• 4.3.22. VENTILATION FOR ENCLOSED AREAS
• 4.3.23. CHECKING SIGNALMANS SIGNALS AND SIGNS
• 4.3.24. BE CAREFUL ABOUT ASBESTOS DUST
• 4.4. PRECAUTIONS FOR OPERATION
• 4.4.1. STARTING ENGINE
• 4.4.2. OPERATION
• 4.4.3. CRUSHING OPERATION
• 4.4.4. MAGNETIC SEPARATOR
• 4.4.5. TRANSPORTATION
• 4.4.6. BATTERY
• 4.4.7. TOWING
• 4.5. PRECAUTIONS FOR MAINTENANCE
• 4.5.1. WARNING TAG
• 4.5.2. KEEP WORK PLACE CLEAN AND TIDY
• 4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 4.5.4. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
• 4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 4.5.6. PRECAUTIONS FOR CONVEYOR MAINTENANCE
• 4.5.7. PRECAUTIONS WHEN CARRYING OUT MAINTENANCE OF FEEDER, CRUSHER
• 4.5.8. PROPER TOOLS
• 4.5.9. PERSONNEL
• 4.5.10. PRECAUTIONS WHEN MOUNTING, DISMANTLING AND STORING ATTACHMENTS
• 4.5.11. PRECAUTIONS FOR WORK UNDER MACHINE
• 4.5.12. NOISE
• 4.5.13. PRECAUTIONS WHEN USING HAMMER
• 4.5.14. REPAIR WELDING
• 4.5.15. REMOVING BATTERY TERMINAL
• 4.5.16. PRECAUTIONS WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
• 4.5.17. DO NOT DISASSEMBLE RECOIL SPRING
• 4.5.18. PRECAUTIONS WITH HIGHPRESSURE OIL
• 4.5.19. HANDLING HIGHPRESSURE HOSES
• 4.5.20. WASTE MATERIAL
• 4.5.21. COMPRESSED AIR
• 4.5.22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5. OPERATION
• 5.1. GENERAL VIEW
• 5.1.1. GENERAL VIEW OF MACHINE
• 5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 5.2. EXPLANATION OF COMPONENTS
• 5.2.1. MACHINE MONITOR
• 5.2.2. SWITCHES
• 5.2.3. CONTROL LEVERS
• 5.2.4. OPTIONRELATED SWITCHES
• 5.2.5. CAP, COVER WITH LOCK
• 5.2.6. REVOLVING WARNING LAMP
• 5.2.7. ELECTRIC POWER TAKEOFF
• 5.2.8. CHECK BEFORE STARTING ENGINE
• 5.2.9. STARTING ENGINE
• 5.2.10. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 5.2.11. STOPPING ENGINE
• 5.2.12. CHECK AFTER STOPPING ENGINE
• 5.2.13. MACHINE OPERATION
• 5.2.14. STEERING MACHINE
• 5.2.15. OPERATION OF WORK EQUIPMENT
• 5.2.16. CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK
• 5.2.17. CHECK AFTER FINISHING WORK
• 5.2.18. LOCKING
• 5.2.19. RUNIN OPERATION OF JAW CRUSHER
• 5.2.20. PRECAUTIONS WHEN OPERATING JAW CRUSHER
• 5.2.21. SCOPE OF WORKS USING MOBILE CRUSHER
• 5.2.22. PROHIBITIONS FOR OPERATION
• 5.2.23. PRECAUTIONS WHEN TRAVELING UP OR DOWNHILLS
• 5.3. TRANSPORTATION
• 5.3.1. TRANSPORTATION PROCEDURE
• 5.3.2. LOADING, UNLOADING WORK
• 5.3.3. LIFTING MACHINE
• 5.4. COLD WEATHER OPERATION
• 5.4.1. PRECAUTIONS FOR LOW TEMPERATURE
• 5.4.2. AFTER COMPLETION OF WORK
• 5.4.3. AFTER COLD WEATHER
• 5.5. LONGTERM STORAGE
• 5.5.1. BEFORE STORAGE
• 5.5.2. DURING STORAGE
• 5.5.3. AFTER STORAGE
• 5.5.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 5.6. TROUBLESHOOTING
• 5.6.1. AFTER RUNNING OUT OF FUEL
• 5.6.2. PHENOMENA THAT ARE NOT FAILURES
• 5.6.3. METHOD OF TOWING MACHINE
• 5.6.4. IF BATTERY IS DISCHARGED
• 5.6.5. OTHER TROUBLE
• 6. MAINTENANCE
• 6.1. GUIDES TO MAINTENANCE
• 6.2. OUTLINE OF SERVICE
• 6.2.1. HANDLING AND PERFORMANCE OF OIL CLINIC FOR OIL, FUEL, COOLANT
• 6.2.2. RELATING TO ELECTRIC SYSTEM
• 6.2.3. OUTLINE OF HYDRAULIC EQUIPMENT
• 6.2.4. AIRBLEEDING FROM HYDRAULIC CIRCUIT
• 6.3. WEAR PARTS
• 6.3.1. WEAR PARTS LIST
• 6.3.2. JAW CRUSHER RELATED PARTS
• 6.3.3. PRIMARY CONVEYOR RELATED PARTS
• 6.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 6.5.1. CRUSHER ACCESSORY TOOLS
• 6.5.2. TORQUE LIST
• 6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 6.6.1. SAFETY CRITICAL PARTS
• 6.7. MAINTENANCE SCHEDULE CHART
• 6.7.1. MAINTENANCE SCHEDULE CHART
• 6.8. SERVICE PROCEDURE
• 6.8.1. INITIAL 250 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY)
• 6.8.2. INITIAL 1000 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY)
• 6.8.3. WHEN REQUIRED
• 6.8.4. CHECK BEFORE STARTING
• 6.8.5. EVERY 100 HOURS SERVICE
• 6.8.6. EVERY 250 HOURS SERVICE
• 6.8.7. EVERY 500 HOURS SERVICE
• 6.8.8. EVERY 1000 HOURS SERVICE
• 6.8.9. EVERY 2000 HOURS SERVICE
• 6.8.10. EVERY 4000 HOURS SERVICE
• 6.8.11. EVERY 5000 HOURS SERVICE
• 7. SPECIFICATIONS
• 7.1. SPECIFICATIONS
• 8. ATTACHMENTS, OPTIONS
• 8.1. GENERAL PRECAUTIONS
• 8.1.1. PRECAUTIONS RELATED TO SAFETY
• 8.2. ATTACHMENTS, OPTIONS
• 8.2.1. ATTACHMENTS, OPTIONS CHART
• 8.2.2. METHOD FOR CONNECTING HYDRAULIC HOSES FOR OPTIONS
• 8.3. RADIO CONTROL UNIT
• 8.3.1. ON USE OF RADIO CONTROL UNIT
• 8.3.2. DIRECTIONS FOR USE
• 8.3.3. REMOTE CONTROL OPERATION
• 8.4. MUCK DISCHARGE CONVEYOR
• 8.4.1. PROCEDURE FOR RAISING (BENDING) MUCK DISCHARGE CONVEYOR
• 8.4.2. PROCEDURE FOR LOWERING MUCK DISCHARGE CONVEYOR
• 8.4.3. GREASING MUCK DISCHARGE CONVEYOR
• 8.4.4. CHECK AND ADJUSTMENT OF MUCK DISCHARGE CONVEYOR
• 8.4.5. FAILURES AND CORRECTIVE ACTIONS
• 8.4.6. WEARING PARTS
• 8.4.7. SPECIFICATIONS
• 8.5. MTYPE CHUTE
• 8.5.1. METHOD OF OPERATION
• 8.6. BELT CONVEYOR PROTECTIVE PLATE
• 8.7. GRIZZLY BAR OPENING
• 8.8. MACHINES THAT CAN INSTALL ATTACHMENTS
• 8.8.1. NAMES OF CONTROL PANEL SWITCHES
• 8.8.2. HYDRAULIC POWER TAKEOFF PORT
• 8.8.3. PROCEDURE FOR CONNECTING OPTIONS
• 8.9. HYDRAULIC VIBRATORY SIEVE
• 8.9.1. SPECIFICATION
• 8.9.2. GENERAL VIEW
• 8.9.3. CAUTIONS TO BE NOTED FOR SAFETY
• 8.9.4. CONNECTING METHOD TO MACHINE BODY
• 8.9.5. PRECAUTIONS DURING OPERATION
• 8.10. HYDRAULIC SECONDARY CONVEYOR
• 8.10.1. SPECIFICATIONS
• 8.10.2. GENERAL VIEW
• 8.10.3. INCLINED LEG CONNECTING METHOD
• 8.10.4. LIFTING METHOD
• 8.10.5. CONNECTING METHOD TO MACHINE BODY
• 8.10.6. PRECAUTIONS ON OPERATION
• 8.10.7. INSPECTION, MAINTENANCE AND ADJUSTMENT
• 8.10.8. TROUBLES AND CORRECTIVE ACTIONS
• 8.10.9. CONSUMABLE PARTS OF HYDRAULIC SECONDARY CONVEYOR
• 9. INDEX