Komatsu BR550JG-1 Galeo Mobile Crusher Operation and Maintenance Manual SEAM064600T

Description

• Model List:
  • BR550JG-1 Galeo Mobile Crusher

• 1. COVER
• 2. FORWORD
• 2.1. FORWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
• 2.4. NECESSARY INFORMATION
• 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 2.4.2. ENGINE SERIAL NO. PLATE AND POSITION
• 2.4.3. POSITION OF SERVICE METER
• 2.4.4. TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR
• 3. CONTENTS
• 4. SAFETY
• 4.1. SAFETY
• 4.2. SAFETY LABELS
• 4.2.1. POSITION OF SAFETY PICTOGRAMS
• 4.2.2. SAFETY LABELS
• 4.3. GENERAL PRECAUTIONS
• 4.3.1. SAFETY RULES
• 4.3.2. IF ABNORMALITIES ARE FOUND
• 4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 4.3.5. SAFETY FEATURES
• 4.3.6. KEEP MACHINE CLEAN
• 4.3.7. ON OPERATORS PLATFORM
• 4.3.8. ALWAYS APPLY LOCK WHEN LEAVING UPPER OPERATION DECK
• 4.3.9. HANDRAILS AND STEPS
• 4.3.10. MOUNTING AND DISMOUNTING
• 4.3.11. NO PEOPLE ON ATTACHMENTS
• 4.3.12. PREVENTION OF BURNS
• 4.3.13. FIRE PREVENTION
• 4.3.14. ACTION IF FIRE OCCURS
• 4.3.15. PRECAUTIONS FOR ATTACHMENTS
• 4.3.16. UNAUTHORIZED MODIFICATION
• 4.3.17. SAFETY AT WORKSITE
• 4.3.18. WORKING ON LOOSE GROUND
• 4.3.19. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
• 4.3.20. ENSURE GOOD VISIBILITY
• 4.3.21. VENTILATION FOR ENCLOSED AREAS
• 4.3.22. CHECKING SIGNALMANS SIGNALS AND SIGNS
• 4.3.23. BE CAREFUR ABOUT ASBESTOS DUST
• 4.4. PRECAUTIONS FOR OPERATION
• 4.4.1. STARTING ENGINE
• 4.4.2. OPERATION
• 4.4.3. CRUSHER OPERATION
• 4.4.4. TRANSPORTATION
• 4.4.5. BATTERY
• 4.4.6. TOWING
• 4.5. PRECAUTIONS FOR MAINTENANCE
• 4.5.1. WARNING TAG
• 4.5.2. KEEP WORK PLACE CLEAN AND TIDY
• 4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 4.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
• 4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 4.5.6. PRECAUTIONS FOR CONVEYOR MAINTENANCE
• 4.5.7. PROPER TOOLS
• 4.5.8. PERSONNEL
• 4.5.9. PRECAUTIONS WHEN MOUNTING, DISMANTLING AND STORING ATTACHMENTS
• 4.5.10. PRECAUTIONS FOR WORK UNDER MACHINE
• 4.5.11. NOISE
• 4.5.12. PRECAUTIONS WHEN USING HAMMER
• 4.5.13. REPAIR WELDING
• 4.5.14. REMOVING BATTERY TERMINAL
• 4.5.15. PRECAUTIONS WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
• 4.5.16. DO NOT DISASSEMBLE RECOIL SPRING
• 4.5.17. PRECAUTIONS WITH HIGHPRESSURE OIL
• 4.5.18. HANDLING HIGHPRESSURE HOSES
• 4.5.19. WASTE MATERIAL
• 4.5.20. COMPRESSED AIR
• 4.5.21. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5. OPERATION
• 5.1. GENERAL VIEW
• 5.1.1. GENERAL VIEW OF MACHINE
• 5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 5.2. EXPLANATION OF COMPONENTS
• 5.2.1. MACHINE MONITOR
• 5.2.2. SWITCHES
• 5.2.3. CONTROL LEVERS
• 5.2.4. OPTIONRELATED SWITCHES
• 5.2.5. CAP, COVER WITH LOCK
• 5.2.6. REVOLVING WORKING LAMP
• 5.2.7. ADDITIONAL WORKING LAMP
• 5.2.8. CHECK BEFORE STARTING ENGINE
• 5.2.9. STARTING ENGINE
• 5.2.10. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 5.2.11. STOPPING ENGINE
• 5.2.12. CHECK AFTER STOPPING ENGINE
• 5.2.13. MACHINE OPERATION
• 5.2.14. STEERING MACHINE
• 5.2.15. OPERATION OF WORK EQUIPMENT
• 5.2.16. WATER SPRINKLER
• 5.2.17. OPENINGCLOSING TYPE HOPPER
• 5.2.18. CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK
• 5.2.19. CHECK AFTER FINISHING WORK
• 5.2.20. LOCKING
• 5.2.21. RUNIN OPERATION OF JAW CRUSHER
• 5.2.22. PRECAUTIONS WHEN OPERATING JAW CRUSHER
• 5.2.23. EFFICIENT USE OF JAW CRUSHER
• 5.2.24. SCOPE OF WORKS USING MOBILE CRUSHER
• 5.2.25. PROHIBITIONS FOR OPERATION
• 5.2.26. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
• 5.3. TRANSPORTATION
• 5.3.1. TRANSPORTATION PROCEDURE
• 5.3.2. PROCEDURE FOR DISASSEMBLY AND FOLDING
• 5.3.3. LOADING, UNLOADING WORK
• 5.3.4. LIFTING MACHINE
• 5.4. COLD WEATHER OPERATION
• 5.4.1. PRECAUTIONS FOR LOW TEMPERATURE
• 5.4.2. AFTER COMPLETION OF WORK
• 5.4.3. AFTER COLD WEATHER
• 5.5. LONGTERM STORAGE
• 5.5.1. BEFOR STORAGE
• 5.5.2. DURING STORAGE
• 5.5.3. AFTER STORAGE
• 5.5.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 5.6. TROUBLESHOOTING
• 5.6.1. PHENOMENA THAT ARE NOT FAILURES
• 5.6.2. METHOD OF TOWING MACHINE
• 5.6.3. IF BATTERY IS DISCHARGED
• 5.6.4. OTHER TROUBLE
• 6. MAINTENANCE
• 6.1. GUIDE TO MAINTENANCE
• 6.2. OUTLINE OF SERVICE
• 6.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 6.2.2. RELATING TO ELECTRIC SYSTEM
• 6.2.3. OUTLINE OF HYDRAULIC EQUIPMENT
• 6.2.4. AIRBLEEDING FROM HYDRAULIC CIRCUIT
• 6.3. WEAR PARTS
• 6.3.1. WEAR PARTS LIST
• 6.3.2. JAW CRUSHER RELATED PARTS
• 6.3.3. PRIMARY BELT CONVEYOR RELATED PARTS
• 6.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 6.5.1. CRUSHER ACCESSORY TOOLS
• 6.5.2. TORQUE LIST
• 6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 6.6.1. SAFETY CRITICAL PARTS
• 6.7. MAINTENANCE SCHEDULE CHART
• 6.7.1. MAINTENANCE SCHEDULE CHART
• 6.8. SERVICE PROCEDURE
• 6.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 6.8.2. WHEN REQUIRED
• 6.8.3. CHECK BEFORE STARTING
• 6.8.4. EVERY 100 HOURS SERVICE
• 6.8.5. EVERY 250 HOURS SERVICE
• 6.8.6. EVERY 500 HOURS SERVICE
• 6.8.7. EVERY 1000 HOURS SERVICE
• 6.8.8. EVERY 2000 HOURS SERVICE
• 6.8.9. EVERY 4000 HOURS SERVICE
• 6.8.10. EVERY 5000 HOURS SERVICE
• 7. SPECIFICATIONS
• 7.1. SPECIFICATIONS
• 8. ATTACHMENTS, OPTIONS
• 8.1. GENERAL PRECAUTIONS
• 8.1.1. PRECAUTIONS RELATED TO SAFETY
• 8.2. HYDRAULIC TYPE MAGNETIC SELECTOR
• 8.2.1. SAFETY PRECAUTIONS
• 8.2.2. PROCEDURES FOR CONNECTION WITH CRUSHER
• 8.2.3. PRECAUTIONS IN USE
• 8.2.4. CHECK AND INSPECTION
• 8.2.5. FAILURES AND CORRECTIVE ACTIONS
• 8.2.6. LIST OF CHECKPOINT
• 8.2.7. SPECIFICATIONS
• 8.2.8. LIST OF WEARING PARTS
• 8.3. DEBRIS DISCHARGING CONVEYOR
• 8.3.1. LIFTING PROCEDURES
• 8.3.2. ASSEMBLING PROCEDURES
• 8.3.3. PROCEDURES FOR FOLDING DEBRIS DISCHARGING CONVEYOR
• 8.3.4. GREASING DEBRIS DISCHARGING CONVEYOR
• 8.3.5. CHECK AND ADJUSTMENT OF DEBRIS DISCHARGING CONVEYOR
• 8.3.6. FAILURES AND CORRECTIVE ACTIONS
• 8.3.7. WEARING PARTS
• 8.3.8. SPECIFICATIONS
• 8.4. RADIO CONTROL UNIT
• 8.4.1. DIRECTIONS FOR USE
• 8.4.2. OVERVIEW
• 8.4.3. ON USE OF RADIO CONTROL UNIT
• 8.5. BELT CONVEYOR PROTECTIVE PLATE
• 8.6. PROCEDURES FOR CONNECTING OPTIONAL ATTACHMENTS
• 8.6.1. LOCATION OF PORTS FOR CONNECTING OPTIONAL ATTACHMENTS
• 8.6.2. PROCEDURES FOR CONNECTING OPTIONAL ATTACHMENTS
• 9. INDEX