Komatsu BR550JG-1 Mobile Crusher Operation and Maintenance Manual TEN00022-01

Description

• Model List:
  • BR550JG-1 Mobile Crusher

• 1. COVER
• 2. FOREWORD
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
• 2.4. NECESSARY INFORMATION
• 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 2.4.2. ENGINE SERIAL NO. PLATE AND POSITION
• 2.4.3. POSITION OF SERVICE METER
• 2.4.4. TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR
• 2.5. CONTENTS
• 3. SAFETY
• 3.1. SAFETY
• 3.2. SAFETY LABELS
• 3.2.1. POSITIONS OF SAFETY PICTOGRAMS
• 3.2.2. SAFETY LABELS
• 3.3. GENERAL PRECAUTIONS
• 3.4. PRECAUTIONS FOR OPERATION
• 3.4.1. STARTING ENGINE
• 3.4.2. OPERATION
• 3.4.3. CRUSHING OPERATION
• 3.4.4. TRANSPORTATION
• 3.4.5. BATTERY
• 3.4.6. TOWING
• 3.5. PRECAUTIONS FOR MAINTENANCE
• 4. OPERATION
• 4.1. GENERAL VIEW
• 4.1.1. GENERAL VIEW OF MACHINE
• 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. MACHINE MONITOR
• 4.2.2. SWITCHES
• 4.2.3. CONTROL LEVERS
• 4.2.4. OPTIONRELATED SWITCHES
• 4.2.5. CAP, COVER WITH LOCK
• 4.2.6. REVOLVING WARNING LAMP
• 4.2.7. ADDITIONAL WORKING LAMP
• 4.2.8. CHECK BEFORE STARTING ENGINE
• 4.2.9. STARTING ENGINE
• 4.2.10. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 4.2.11. STOPPING ENGINE
• 4.2.12. CHECK AFTER STOPPING ENGINE
• 4.2.13. MACHINE OPERATION
• 4.2.14. STEERING MACHINE
• 4.2.15. OPERATION OF WORK EQUIPMENT
• 4.2.16. WATER SPRINKLER
• 4.2.17. FOLDING HOPPER
• 4.2.18. CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK
• 4.2.19. CHECK AFTER FINISHING WORK
• 4.2.20. LOCKING
• 4.2.21. RUNIN OPERATION OF JAW CRUSHER
• 4.2.22. PRECAUTIONS WHEN OPERATING JAW CRUSHER
• 4.2.23. EFFICIENT USE OF JAW CRUSHER
• 4.2.24. SCOPE OF WORKS USING MOBILE CRUSHER
• 4.2.25. PROHIBITIONS FOR OPERATION
• 4.2.26. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
• 4.3. TRANSPORTATION
• 4.3.1. TRANSPORTATION PROCEDURE
• 4.3.2. PROCEDURE FOR DISASSEMBLY AND FOLDING
• 4.3.3. LOADING, UNLOADING WORK
• 4.3.4. LIFTING MACHINE
• 4.4. COLD WEATHER OPERATION
• 4.4.1. PRECAUTIONS FOR LOW TEMPERATURE
• 4.4.2. AFTER COMPLETION OF WORK
• 4.4.3. AFTER COLD WEATHER
• 4.5. LONGTERM STORAGE
• 4.5.1. BEFORE STORAGE
• 4.5.2. DURING STORAGE
• 4.5.3. AFTER STORAGE
• 4.5.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 4.6. TROUBLESHOOTING
• 4.6.1. PHENOMENA THAT ARE NOT FAILURES
• 4.6.2. METHOD OF TOWING MACHINE
• 4.6.3. IF BATTERY IS DISCHARGED
• 4.6.4. OTHER TROUBLE
• 5. MAINTENANCE
• 5.1. GUIDE TO MAINTENANCE
• 5.2. OUTLINE OF SERVICE
• 5.2.1. HANDLING AND PERFORMANCE OF OIL CLINIC FOR OIL, FUEL, COOLANT
• 5.2.2. RELATING TO ELECTRIC SYSTEM
• 5.2.3. OUTLINE OF HYDRAULIC EQUIPMENT
• 5.2.4. AIRBLEEDING FROM HYDRAULIC CIRCUIT
• 5.3. WEAR PARTS
• 5.3.1. WEAR PARTS LIST
• 5.3.2. JAW CRUSHER RELATED PARTS
• 5.3.3. PRIMARY CONVEYOR RELATED PARTS
• 5.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 5.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 5.5.1. CRUSHER ACCESSORY TOOLS
• 5.5.2. TORQUE LIST
• 5.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5.6.1. SAFETY CRITICAL PARTS
• 5.7. MAINTENANCE SCHEDULE CHART
• 5.7.1. MAINTENANCE SCHEDULE CHART
• 5.8. SERVICE PROCEDURE
• 5.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 5.8.2. WHEN REQUIRED
• 5.8.3. CHECK BEFORE STARTING
• 5.8.4. EVERY 100 HOURS SERVICE
• 5.8.5. EVERY 250 HOURS SERVICE
• 5.8.6. EVERY 500 HOURS SERVICE
• 5.8.7. EVERY 1000 HOURS SERVICE
• 5.8.8. EVERY 2000 HOURS SERVICE
• 5.8.9. EVERY 4000 HOURS SERVICE
• 5.8.10. EVERY 5000 HOURS SERVICE
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 7. ATTACHMENTS, OPTIONS
• 7.1. GENERAL PRECAUTIONS
• 7.1.1. PRECAUTIONS RELATED TO SAFETY
• 7.2. MAGNETIC SEPARATOR
• 7.2.1. SAFETY PRECAUTIONS
• 7.2.2. PROCEDURES FOR CONNECTION WITH CRUSHER
• 7.2.3. PRECAUTIONS IN USE
• 7.2.4. CHECK AND ADJUSTMENT
• 7.2.5. FAILURES AND CORRECTIVE ACTIONS
• 7.2.6. LIST OF CHECKPOINT
• 7.2.7. SPECIFICATIONS
• 7.2.8. WEARING PARTS
• 7.3. MUCK DISCHARGE CONVEYOR
• 7.3.1. LIFTING PROCEDURES
• 7.3.2. ASSEMBLING PROCEDURES
• 7.3.3. PROCEDURES FOR FOLDING DEBRIS DISCHARGING CONVEYOR
• 7.3.4. GREASING MUCK DISCHARGE CONVEYOR
• 7.3.5. CHECK AND ADJUSTMENT OF MUCK DISCHARGE CONVEYOR
• 7.3.6. FAILURES AND CORRECTIVE ACTIONS
• 7.3.7. WEARING PARTS
• 7.3.8. SPECIFICATIONS
• 7.4. RADIO CONTROL UNIT
• 7.4.1. DIRECTIONS FOR USE
• 7.4.2. OVERVIEW
• 7.4.3. ON USE OF RADIO CONTROL UNIT
• 7.5. BELT CONVEYOR PROTECTIVE PLATE
• 7.6. PROCEDURES FOR CONNECTING OPTIONAL ATTACHMENTS
• 7.6.1. LOCATION OF PORTS FOR CONNECTING OPTIONAL ATTACHMENTS
• 7.6.2. PROCEDURES FOR CONNECTING OPTIONAL ATTACHMENTS
• 8. INDEX