Komatsu D375A-6 Bull Dozer Field Assembly Instruction GEN00099-03

Description

• Model List:
  • D375A-6 Bull Dozer

• 1. COVER
• 2. Preface
• 3. CONTENTS
• 4. Specifications
• 5. Precautions for field assembly
• 6. Disposal of removed parts
• 7. Assembly procedure, necessary equipment, and schedule
• 8. Layout of kit
• 9. Style for transportation
• 10. Table of tools for field assembly
• 11. Tightening torque
• 12. Coating materials list
• 13. Selection of wire ropes used for assembly
• 14. Assembly
• 14.1. A1 Installation of chassis
• 14.2. A2 Installation of undercarriage
• 14.3. A3 Adding oil to recoil chamber and pivot chamber
• 14.4. A4.1 Installation of engine air inlet hood
• 14.5. A4.2 Installation of engine air precleaner (if equipped)
• 14.6. A5 Installing direction of exhaust pipe
• 14.7. A6 Installation of highmount head lamp (if equipped)
• 14.8. A7 Installation of blade lift cylinder
• 14.9. A8 Installation of cylinder yoke grease hose (if equipped)
• 14.10. A9 Installation of ripper
• 14.11. A10 Installation of right and left service center boxes at rear of fenders (if equipped)
• 14.12. A11 Installation of grease hose of ripper pin (if equipped)
• 14.13. A12 Installation of track
• 14.14. A13 Assembly of blade
• 14.15. A14 Installation of grease hose of blade joint (if equipped)
• 14.16. A15 Installation of blade
• 14.17. A16 Installation of operators cab
• 14.18. A17 Installation of rear monitor camera (if equipped)
• 14.19. A18 Installation of additional cab lights (if equipped)
• 14.20. A19 Installation of ROPS guard
• 14.21. A20 Installation of VHMS, ORBCOMM antenna (if equipped)
• 14.22. A21 Installation of platform (if equipped)
• 14.23. A22 Check track tension
• 14.24. A23 Check fuel, coolant and lubricants
• 14.25. A24 Bleeding air from hydraulic cylinders
• 14.26. A25 Lubricating
• 14.27. A26 Installation of fuel quick charge piping (if equipped)
• 15. Check and maintenance procedures after completion of assembly
• 15.1. M1 Check and adjustment of operators cab
• 15.2. M2 Inspection of machine monitor
• 15.3. M3 Checking operation of dual tilt mechanism (If equipped)
• 15.4. M4 Setting procedure for USER ADJUST MODE
• 15.5. M5 Setting procedure for maximum cooling fan speed
• 15.6. M6 Check of engine emergency stop switch
• 15.7. M7 Check of operation of lamps
• 15.8. M8 Replacement of return filter (Replacement of standard filter > special flushing parts)
• 15.9. M9 Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders (Part 1)
• 15.10. M10 Replacement of return filter (Replacement of special flushing parts > standard filter)
• 15.11. M11 Bleeding air from hydraulic cylinders (Part 2)
• 16. APPENDIX 1. Installation procedure for spill guard (Installation by welding)
• 17. APPENDIX 2. Precautions for initialization procedures for VHMS controller
• 18. Field assembly inspection report