Komatsu D375Ai-8 Bull Dozer Field Assembly Instruction GEN00166-01

Description

• Model List:
  • D375Ai-8 Bull Dozer

• 1. COVER
• 2. Preface
• 3. CONTENTS
• 4. Specifications
• 5. Precautions for field assembly
• 6. Disposal of removed parts
• 7. Assembly procedure, necessary equipment, and schedule
• 8. Layout of kit
• 9. Style for transportation
• 10. Table of tools for field assembly
• 11. Tightening torque
• 12. Coating materials list
• 13. Selection of wire ropes used for assembly
• 14. Assembly
• 14.1. A1 Installation of chassis
• 14.2. A2 Installation of final drive assy
• 14.3. A3 Installation of undercarriage
• 14.4. A4 Adding oil to recoil chamber and pivot chamber
• 14.5. A5 Installing direction of exhaust pipe
• 14.6. A6 Installation of blade lift cylinder
• 14.7. A7 Installation of cylinder yoke grease hose
• 14.8. A8 Installation of ripper
• 14.9. A9 Installation of grease hose of ripper pin
• 14.10. A10 Installation of track
• 14.11. A11 Assembly of blade
• 14.12. A12 Installation of blade
• 14.13. A13 Installation of KOMTRAX antenna
• 14.14. A14 Installation of ROPS guard
• 14.15. A15 Installation of platform
• 14.16. A16 Installation of AUX BOX
• 14.17. A17 Check track tension
• 14.18. A18 Check fuel, coolant and lubricants
• 14.19. A19 Bleeding air from hydraulic cylinders
• 14.20. A20 Lubricating
• 14.21. A21 Installation of fuel quick charge piping
• 14.22. A22 Installation of ladder
• 15. Check and maintenance procedures after completion of assembly
• 15.1. M1 Inspection of machine monitor
• 15.2. M2 Setting procedure for USER ADJUST MODE
• 15.3. M3 Replacement of return filter
• 15.4. M4 Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders
• 15.5. M5 Replacement of return filter
• 15.6. M6 Bleeding air from hydraulic cylinders
• 15.7. M7 Method for starting up KOMTRAX terminal and default setting of KOMTRAX Plus controller etc
• 16. CALIBRATION OF CUTTING EDGE
• 16.1. Operations and checks after starting engine
• 16.2. Procedure 1. Adjustment ID 8041 (iB MACHINE SPEC SET MODE)
• 16.3. Procedure 2. Resetting of cylinder stroke end
• 16.4. Procedure 3. Adjustment ID 8043 (Adjustment of installed lengths of R.H. and L.H. lift cylinders)
• 16.5. Procedure 4. Adjustment ID 8044 (L.H. tilt cylinder automatic adjustment)
• 16.6. Procedure 5. Adjustment ID 8048 (AUTO PITCH ADJUST)
• 16.7. Procedure 6. Adjustment ID 8040 (CYLINDER CALIBRATION MODE)
• 16.8. Procedure 7. Adjustment ID 8042 (iB W/E VALVE AUTO SET MODE)
• 16.9. Procedure 8. Inputting wear amount of blade edge and track shoe
• 16.10. Procedure 9. 10. Special functions of control box
• 16.11. Procedure 9. Operation of Machine Cal Step A menu
• 16.12. Procedure 10. Operation of Machine Cal Step B menu
• 16.13. Procedure 11. Checking and adjusting blade edge elevation
• 17. Field assembly inspection report