Komatsu D41E-6, D41P-6 Bull Dozer Operation and Maintenance Manual EEAM007405

Description

• Model List:
  • D41E-6 Bull Dozer
  • D41P-6 Bull Dozer

• 1. FOREWORD
• 1.1. FOREWORD
• 1.2. SAFETY INFORMATION
• 1.2.1. NOISE
• 1.2.2. VIBRATION
• 1.3. INTRODUCTION
• 1.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
• 1.4. NECESSARY INFORMATION
• 1.4.1. MACHINE SERIAL NO. PLATE AND POSITION
• 1.4.2. ENGINE SERIAL NO. PLATE AND POSITION
• 1.4.3. POSITION OF SERVICE METER
• 1.4.4. TABLE OF ENTER SERIAL NO. AND DISTRIBUTORN
• 1.4.5. MACHINE SERIAL PLATE
• 2. SAFETY
• 2.1. SAFETY
• 2.2. SAFETY LABELS
• 2.2.1. POSITIONS OF SAFETY PICTOGRAMS
• 2.2.1.1. SAFETY DECALS
• 2.3. GENERAL PRECAUTIONS
• 2.4. PRECAUTIONS FOR OPERATION
• 2.4.1. STARTING ENGINE
• 2.4.2. AFTER STARTING ENGINE
• 2.4.3. TRANSPORTATION
• 2.4.4. BATTERY
• 2.4.5. TOWING
• 2.5. PRECAUTIONS FOR MAINTENENCE
• 3. OPERATION
• 3.1. GENERAL VIEW
• 3.1.1. GENERAL VIEW OF MACHINE
• 3.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 3.2. EXPLANATION OF COMPONENTS
• 3.2.1. MONITOR PANEL
• 3.2.2. SWITCHES
• 3.2.3. LAMP
• 3.2.4. CONTROL LEVERS AND PEDALS
• 3.2.5. FUSE
• 3.2.6. ELECTRIC POWER TAKEOUT ADAPTER
• 3.2.7. DOOR OPEN LOCK
• 3.2.8. SASH GLASS INTERMEDIATE LOCK
• 3.2.9. CAP, COVER WITH LOCK
• 3.2.9.1. METHOD OF OPENING AND CLOSING CAP WITH LOCK
• 3.2.9.2. METHOD OF OPENING AND CLOSING COVER WITH LOCK
• 3.2.10. HOT AND COOL BOX
• 3.2.11. DOOR POCKET
• 3.2.12. ASHTRAY
• 3.2.13. TOOL BOX
• 3.2.14. CAR STEREO, HANDLING
• 3.2.14.1. EXPRANATION OF COMPONENTS
• 3.2.14.2. PRECAUTION WHEN USING
• 3.2.15. AIR CONDITIONER, HANDLING
• 3.2.15.1. EXPLANATION OF PARTS
• 3.2.15.2. COOLING OPERATION
• 3.2.15.3. HEATING OPERATION
• 3.2.15.4. PREVENTION METHOD OF ENTRY OF DUST
• 3.2.15.5. PRECAUTION WHEN USING AIR CONDITIONER
• 3.2.15.6. INSPECTION DURING OFFSEASON
• 3.2.15.7. PROCEDURE FOR REPLACING RECEIVER
• 3.2.15.8. CLEANING AIR FILTER
• 3.3. OPERATION
• 3.3.1. CHECK BEFORE STARTING ENGINE, ADJUST
• 3.3.1.1. WALKAROUND CHECK
• 3.3.1.2. CHECK BEFORE STARTING
• 3.3.1.3. ADJUSTMENT
• 3.3.1.4. OPERATION AND CHECK BEFORE STARTING ENGINE
• 3.3.2. STARTING ENGINE
• 3.3.2.1. NORMAL STARTING
• 3.3.2.2. STARTING IN COLD WEATHER
• 3.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 3.3.3.1. BREAKING IN THE NEW MACHINE
• 3.3.3.2. NORMAL OPERATION
• 3.3.3.3. STARTING IN COLD WEATHER
• 3.3.4. STOPPING ENGINE
• 3.3.5. CHECK AFTER STOPPING ENGINE
• 3.3.6. MACHINE OPERATION
• 3.3.6.1. MOVING MACHINE OFF
• 3.3.6.2. STOPPING MACHINE
• 3.3.7. SHIFTING GEAR
• 3.3.8. SHIFTING BETWEEN FORWARD AND REVERSE
• 3.3.9. STEERING MACHINE
• 3.3.9.1. NORMAL TURNING
• 3.3.9.2. TURNING WHILE DESCENDING A SLOPE
• 3.3.10. PRECAUTIONS FOR OPERATION
• 3.3.10.1. METHOD OF USING STEERING CLUTCH
• 3.3.10.2. PERMISSIBLE WATER DEPTH
• 3.3.10.3. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
• 3.3.10.4. PRECAUTIONS ON SLOPES
• 3.3.10.5. IT IS PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS
• 3.3.10.6. IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW
• 3.3.10.7. PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB STAY
• 3.3.11. WORK POSSIBLE USING BULLDOZER
• 3.3.11.1. DOZING
• 3.3.11.2. SMOOTHING
• 3.3.11.3. CUTTING INTO HARD OR FROZEN GROUND OR DITCHING
• 3.3.11.4. FELLING TREES, REMOVING STUMPS
• 3.3.12. PARKING MACHINE
• 3.3.13. CHECK AFTER FINISHING WORK
• 3.3.14. LOCKING
• 3.3.15. TIPS FOR LONGER UNDERCARRIAGE LIFE
• 3.3.15.1. OPERATION METHOD
• 3.3.15.2. INSPECTION AND ADJUSTMENT
• 3.3.15.3. INSPECTION AND REPAIR
• 3.4. TRANSPORTATION
• 3.4.1. TRANSPORTATION MEANS
• 3.4.2. REMOVING CAB
• 3.4.3. LOADING, UNLOADING WORK
• 3.4.4. LIFTING MACHINE
• 3.5. COLD WEATHER OPERATION
• 3.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 3.5.2. AFTER COMPLETION OF WORK
• 3.5.3. AFTER COLD WEATHER
• 3.6. LONGTERM STORAGE
• 3.6.1. BEFORE STORAGE
• 3.6.2. DURING STORAGE
• 3.6.3. AFTER STORAGE
• 3.7. TROUBLESHOOTING
• 3.7.1. AFTER RUNNING OUT OF FUEL
• 3.7.2. MACHINE TOWING METHOD
• 3.7.3. IF BATTERY IS DISCHARGED
• 3.7.3.1. REMOVE AND INSTALL BATTERY
• 3.7.3.2. PRECAUTIONS FOR CHARGING BATTERY
• 3.7.3.3. STARTING ENGINE WITH BOOSTER CABLE
• 3.7.4. OTHER TROUBLE
• 3.7.4.1. ELECTRICAL SYSTEM
• 3.7.4.2. CHASSIS
• 3.7.4.3. ENGINE
• 4. MAINTENANCE
• 4.1. GUIDE TO MAINTENANCE
• 4.2. OUTLINE OF SERVICE
• 4.2.1. OUTLINE OF OIL, FUEL, COOLANT
• 4.2.1.2. FUEL
• 4.2.1.3. COOLANT
• 4.2.1.4. GREASE
• 4.2.1.5. CARRYING OUT KOWA (Komatsu Oil Wear Analysis)
• 4.2.1.6. STORING OIL AND FUEL
• 4.2.1.7. FILTERS
• 4.2.2. RELATING TO ELECTRIC SYSTEM
• 4.3. WEAR PARTS LIST
• 4.3.1. WEAR PARTS LIST
• 4.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 4.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 4.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 4.5.1. TORQUE LIST
• 4.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 4.6.1. SAFETY CRITICAL PARTS
• 4.7. MAINTENANCE SCHEDULE CHART
• 4.7.1. MAINTENANCE SCHEDULE CHART
• 4.7.1.1. WHEN REQUIRED
• 4.7.1.2. CHECK BEFORE STARTING
• 4.7.1.3. EVERY 50 HOURS SERVICE
• 4.7.1.4. EVERY 250 HOURS SERVICE
• 4.7.1.5. EVERY 500 HOURS SERVICE
• 4.7.1.6. EVERY 1000 HOURS SERVICE
• 4.7.1.7. EVERY 2000 HOURS SERVICE
• 4.7.1.8. EVERY 4000 HOURS SERVICE
• 4.8. SERVICE PROCEDURE
• 4.8.1. WHEN REQUIRED
• 4.8.1.1. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
• 4.8.1.2. CLEAN INSIDE OF COOLING SYSTEM
• 4.8.1.3. CHECK TRACK TENSION
• 4.8.1.4. CHECK AND TIGHTEN TRACK SHOE BOLTS
• 4.8.1.5. CHECK ELECTRICAL INTAKE AIR HEATER
• 4.8.1.6. REVERSE AND REPLACE END BITS AND CUTTING EDGES
• 4.8.1.7. CLEAN, CHECK RADIATOR FINS
• 4.8.1.8. ADJUST PLAY IN CENTER BALL
• 4.8.1.9. CHECK, ADJUST AIR CONDITIONER
• 4.8.1.10. GREASE DOOR HINGE
• 4.8.1.11. CHECK DOOR LOCK STRIKER
• 4.8.1.12. REPLACE DOOR DAMPER
• 4.8.1.13. CHECK DOOR LATCH
• 4.8.1.14. CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
• 4.8.1.15. REPLACE WIPER BLADE
• 4.8.1.16. CHECK IDLER OIL LEVEL, ADD OIL
• 4.8.1.17. ADJUST IDLER CLEARANCE
• 4.8.1.18. PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM
• 4.8.1.19. PROCEDURE FOR RELEASING INTERNAL PRESSURE OF HYDRAULIC SYSTEM
• 4.8.2. CHECK BEFORE STARTING
• 4.8.3. EVERY 50 HOURS SERVICE
• 4.8.3.1. DRAIN WATER, SEDIMENT FROM FUEL TANK
• 4.8.4. EVERY 250 HOURS SERVICE
• 4.8.4.1. LUBRICATING
• 4.8.4.2. CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
• 4.8.4.3. CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
• 4.8.4.4. CHECK LEVEL OF BATTERY ELECTROLYTE
• 4.8.4.5. CHECK, CLEAN FUEL STRAINER
• 4.8.4.6. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
• 4.8.4.7. CHECK BRAKE PERFORMANCE
• 4.8.4.8. CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)
• 4.8.5. EVERY 500 HOURS SERVICE
• 4.8.5.1. REPLACE FUEL FILTER CARTRIDGE
• 4.8.6. EVERY 1000 HOURS SERVICE
• 4.8.6.1. CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER (POWER TRAIN STRAINER)
• 4.8.6.2. REPLACE TRANSMISSION OIL FILTER CARTRIDGE
• 4.8.6.3. CLEAN BREATHER
• 4.8.6.4. GREASE UNIVERSAL JOINT
• 4.8.6.5. CHANGE OIL IN STEERING CLUTCH CASE
• 4.8.6.6. CHECK OIL LEVEL IN DAMPER CASE, ADD OIL
• 4.8.6.7. CHECK FAN BELT TENSION, REPLACE
• 4.8.6.8. CHECK ENGINE VALVE CLEARANCE, ADJUST
• 4.8.6.9. CHECK ALL TIGHTENING PARTS OF TURBOCHARGER
• 4.8.6.10. CHECK PLAY OF TURBOCHARGER ROTOR
• 4.8.6.11. CHECK FOR LOOSE ROPS MOUNT BOLTS
• 4.8.7. EVERY 2000 HOURS SERVICE
• 4.8.7.1. CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT
• 4.8.7.2. REPLACE HYDRAULIC TANK BREATHER ELEMENT
• 4.8.7.3. CHANGE OIL IN DAMPER CASE
• 4.8.7.4. CHANGE OIL IN FINAL DRIVE CASE
• 4.8.7.5. CHECK VIBRATION DAMPER
• 4.8.7.6. CHECK ALTERNATOR, STARTING MOTOR
• 4.8.7.7. CHECK ENGINE VALVE CLEARANCE, ADJUST
• 4.8.8. EVERY 4000 HOURS SERVICE
• 4.8.8.1. CHECK WATER PUMP
• 5. SPECIFICATIONS
• 5.1. SPECIFICATIONS
• 6. ATTACHMENTS, OPTIONS
• 6.1. GENERAL PRECAUTIONS
• 6.1.1. PRECAUTIONS RELATED TO SAFETY
• 6.2. SUSPENSION SEAT