Komatsu D41E-6, D41P-6 Bull Dozer Operation and Maintenance Manual KEAM003400

Description

• Model List:
  • D41E-6 Bull Dozer
  • D41P-6 Bull Dozer

• 1. MAIN MENU
• 2. COVER
• 3. FOREWARD
• 3.1. FOREWARD
• 3.2. SAFETY INFORMATION
• 3.3. INTRODUCTION
• 3.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
• 3.4. NECESSARY INFORMATION
• 3.4.1. MACHINE SERIAL NO. PLATE AND POSITION
• 3.4.2. ENGINE SERIAL NO. PLATE AND POSITION
• 3.4.3. POSITION OF SERVICE METER
• 3.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 4. CONTENTS
• 5. SAFETY
• 5.1. SAFETY
• 5.2. SAFETY LABELS
• 5.2.1. POSITIONS OF SAFETY PICTOGRAMS
• 5.2.2. SAFETY LABELS
• 5.3. GENERAL PRECAUTIONS
• 5.3.1. SAFETY RULES
• 5.3.2. IF ABNORMALITIES ARE FOUND
• 5.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 5.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 5.3.5. SAFETY FEATURES
• 5.3.6. KEEP MACHINE CLEAN
• 5.3.7. INSIDE OPERATORS COMPARTMENT
• 5.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 5.3.9. HANDRAILS AND STEPS
• 5.3.10. MOUNTING AND DISMOUNTING
• 5.3.11. NO PEOPLE ON ATTACHMENTS
• 5.3.12. CRUSHING OR CUTTING PREVENTION
• 5.3.13. PREVENTION OF BURNS
• 5.3.14. FIRE PREVENTION
• 5.3.15. ACTION IF FIRE OCCURS
• 5.3.16. WINDOW WASHER LIQUID
• 5.3.17. PRECAUTIONS WHEN USING ROPS
• 5.3.18. PRECAUTIONS FOR ATTACHMENTS
• 5.3.19. UNAUTHORIZED MODIFICATION
• 5.3.20. SAFETY AT WORKSITE
• 5.3.21. WORKING ON LOOSE GROUND
• 5.3.22. DO NOT GO CLOSE TO HIGH VOLTAGE CABLES
• 5.3.23. ENSURE GOOD VISIBILITY
• 5.3.24. VENTILATION FOR ENCLOSED AREAS
• 5.3.25. CHECKING SIGNALMANS SIGNALS AND SIGNS
• 5.3.26. EMERGENCY EXIT FROM OPERATORS CAB
• 5.3.27. BE CAREFUL ABOUT ASBESTOS DUST
• 5.4. PRECAUTIONS FOR OPERATION
• 5.4.1. BEFORE STARTING ENGINE
• 5.4.2. AFTER STARTING ENGINE
• 5.4.3. TRANSPORTATION
• 5.4.4. BATTERY
• 5.4.5. TOWING
• 5.5. PRECAUTIONS FOR MAINTENANCE
• 5.5.1. WARNING TAG
• 5.5.2. KEEP WORK PLACE CLEAN AND TIDY
• 5.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 5.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
• 5.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 5.5.6. PROPER TOOLS
• 5.5.7. NO UNAUTHORIZED PERSONNEL INTO AREA
• 5.5.8. ATTACHMENTS
• 5.5.9. WORK UNDER THE MACHINE
• 5.5.10. WORK ON TOP OF MACHINE
• 5.5.11. NOISE
• 5.5.12. PRECAUTIONS WHEN USING A HAMMER
• 5.5.13. REPAIR WELDING
• 5.5.14. REMOVING BATTERY TERMINAL
• 5.5.15. PRECAUTIONS WHEN USING HIGH PRESSURE GREASE TO ADJUST TRACK TENSION
• 5.5.16. DO NOT DISASSEMBLY RECOIL SPRING
• 5.5.17. PRECAUTION WITH HIGH PRESSURE OIL
• 5.5.18. HANDLING HIGH PRESSURE HOSES
• 5.5.19. WASTE MATERIAL
• 5.5.20. MAINTENANCE FOR AIR CONDITIONER
• 5.5.21. USE OF LIGHTING
• 5.5.22. PRECAUTIONS WHEN CARRYING OUT MAINTENANCE AT HIGH TEMPERATURE
• 5.5.23. CHECKS AFTER INPECTION AND MAINTENANCE
• 5.5.24. COMPRESSED AIR
• 5.5.25. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 6. OPERATION
• 6.1. GENERAL VIEW
• 6.1.1. GENERAL VIEW OF MACHINE
• 6.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 6.2. EXPLANATION OF COMPONENTS
• 6.2.1. MONITOR PANEL
• 6.2.2. SWITCHES
• 6.2.3. LAMP
• 6.2.4. CONTROL LEVERS AND PEDALS
• 6.2.5. FUSE
• 6.2.6. ELECTRIC POWER TAKE OUT ADAPTER
• 6.2.7. DOOR OPEN LOCK
• 6.2.8. SASH GLASS INTERMEDIATE LOCK
• 6.2.9. CAP, COVER WITH LOCK
• 6.2.10. HOT AND COOL BOX
• 6.2.11. DOOR POCKET
• 6.2.12. ASHTRAY
• 6.2.13. TOOL BOX
• 6.2.14. CAR STEREO, HANDLING
• 6.2.15. AIR CONDITIONER, HANDLING
• 6.3. OPERATION
• 6.3.1. CHECK BEFORE STARTING ENGINE, ADJUST
• 6.3.2. STARTING ENGINE
• 6.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 6.3.4. STOPPING ENGINE
• 6.3.5. CHECK AFTER STOPPING ENGINE
• 6.3.6. MACHINE OPERATION
• 6.3.7. SHIFTING GEAR
• 6.3.8. SHIFTING BETWEEN FORWARD AND REVERSE
• 6.3.9. STEERING MACHINE
• 6.3.10. PRECAUTIONS FOR OPERATION
• 6.3.11. WORK POSSIBLE USING BULLDOZER
• 6.3.12. PARKING MACHINE
• 6.3.13. CHECK AFTER FINISHING WORK
• 6.3.14. LOCKING
• 6.3.15. TIPS FOR LONGER UNDERCARRIAGE LIFE
• 6.4. TRANSPORTATION
• 6.4.1. TRANSPORTATION MEANS
• 6.4.2. REMOVING CAB
• 6.4.3. LOADING, UNLOADING WORK
• 6.4.4. LIFTING MACHINE
• 6.5. COLD WEATHER OPERATION
• 6.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 6.5.2. AFTER COMPLETION OF WORK
• 6.5.3. AFTER COLD WEATHER
• 6.6. LONG TERM STORAGE
• 6.6.1. BEFORE STORAGE
• 6.6.2. DURING STORAGE
• 6.6.3. AFTER STORAGE
• 6.7. TROUBLESHOOTING
• 6.7.1. AFTER RUNNING OUT OF FUEL
• 6.7.2. MACHINE TOWING METHOD
• 6.7.3. IF BATTERY IS DISCHARGED
• 6.7.4. OTHER TROUBLE
• 7. MAINTENANCE
• 7.1. GUIDE TO MAINTENANCE
• 7.2. OUTLINE OF SERVICE
• 7.2.1. OUTLINE OF OIL, FUEL, COOLANT
• 7.2.2. RELATING TO THE ELECTRIC SYSTEM
• 7.3. WEAR PARTS LIST
• 7.3.1. WEAR PARTS LIST
• 7.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 7.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 7.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 7.5.1. TORQUE LIST
• 7.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 7.6.1. SAFETY CRITICAL PARTS
• 7.7. MAINTENANCE SCHEDULE CHART
• 7.7.1. MAINTENANCE SCHEDULE CHART
• 7.8. SERVICE PROCEDURE
• 7.8.1. WHEN REQUIRED
• 7.8.2. CHECK BEFORE STARTING
• 7.8.3. EVERY 50 HOURS SERVICE
• 7.8.4. EVERY 250 HOURS SERVICE
• 7.8.5. EVERY 500 HOURS SERVICE
• 7.8.6. EVERY 1000 HOURS SERVICE
• 7.8.7. EVERY 2000 HOURS SERVICE
• 7.8.8. EVERY 4000 HOURS SERVICE
• 8. SPECIFICATIONS
• 8.1. SPECIFICATIONS
• 9. ATTACHMENTS, OPTIONS
• 9.1. GENERAL PRECAUTIONS
• 9.1.1. PRECAUTIONS RELATED TO SAFETY
• 9.2. SUSPENSION SEAT
• 9.2.1. ADJUSTMENT
• 9.3. HEADREST
• 10. INDEX