Komatsu D475A-3 Bull Dozer Operation and Maintenance Manual SEAM046800T

Description

• Model List:
  • D475A-3 Bull Dozer

• 0.1. SAFETY INFORMATION
• 0.2. INTRODUCTION
• 0.2.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
• 0.3. NECESSARY INFORMATION
• 0.3.1. MACHINE SERIAL NO. PLATE AND POSITION
• 0.3.2. ENGINE SERIAL NO. PLATE AND POSITION
• 0.3.3. BLADE SERIAL NO. PLATE AND POSITION
• 0.3.4. RIPPER SERIAL NO. PLATE AND POSITION
• 0.3.5. POSITION OF SERVICE METER
• 0.3.6. TABLE OF ENTER SERIAL NO. AND DISTRIBUTION
• 1. SAFETY
• 1.1. SAFETY
• 1.2. SAFETY LABELS
• 1.2.1. POSITION FOR ATTACHING SAFETY PICTOGRAMS
• 1.2.2. SAFETY LABELS
• 1.3. GENERAL PRECAUTIONS
• 1.3.1. SAFETY RULES
• 1.3.2. IF ABNORMALITIES ARE FOUND
• 1.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 1.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 1.3.5. SAFETY FEATURES
• 1.3.6. KEEP MACHINE CLEAN
• 1.3.7. INSIDE OPERATORS COMPARTMENT
• 1.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 1.3.9. HANDRAILS AND STEPS
• 1.3.10. MOUNTING AND DISMOUNTING
• 1.3.11. NO PEOPLE ON ATTACHMENTS
• 1.3.12. PREVENTION OF BURNS
• 1.3.13. FIRE PREVENTION
• 1.3.14. ACTION IF OCCURS
• 1.3.15. WINSHIELD WASHER LIQUID
• 1.3.16. PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
• 1.3.17. PRECAUTIONS FOR ATTACHMENTS
• 1.3.18. CAB WINDOW GLASSES
• 1.3.19. UNAUTHORIZED MODIFICATION
• 1.3.20. SAFETY AT WORKSITE
• 1.3.21. WORKING ON LOOSE GROUND
• 1.3.22. DO NOT GO CLOSE TO HIGH VOLTAGE CABLES
• 1.3.23. ENSURE GOOD VISIBILITY
• 1.3.24. VENTILATION FOR ENCLOSED AREAS
• 1.3.25. CHECKING SIGNALMANS SIGNAL AND SIGNS
• 1.3.26. BE CAREFUL ABOUT ASBESTOS DUST
• 1.4. PRECAUTIONS FOR OPERATION
• 1.4.1. STARTING ENGINE
• 1.4.2. OPERATION
• 1.4.3. TRANSPORTATION
• 1.4.4. BATTERY
• 1.4.5. TOWING
• 1.5. PRECAUTIONS FOR MAINTENANCE
• 1.5.1. WARNING TAG
• 1.5.2. KEEP WORK PLACE CLEAN AND TIDY
• 1.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 1.5.4. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
• 1.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 1.5.6. PROPER TOOLS
• 1.5.7. HANDLING ACCUMULATOR
• 1.5.8. PERSONNEL
• 1.5.9. ATTACHMENTS
• 1.5.10. WORK UNDER THE MACHINE
• 1.5.11. NOISE
• 1.5.12. PRECAUTIONS WHEN USING HAMMER
• 1.5.13. REPAIR WELDING
• 1.5.14. REMOVING BATTERY TERMINAL
• 1.5.15. PRECAUTIONS WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
• 1.5.16. DO NOT DISASSEMBLE RECOIL SPRING
• 1.5.17. PRECAUTIONS WITH HIGHPRESSURE FUEL
• 1.5.18. HANDLING HIGHPRESSURE HOSES
• 1.5.19. PRECAUTION FOR HIGH VOLTAGE
• 1.5.20. WASTE MATERIAL
• 1.5.21. MAINTENANCE OF AIR CONDITIONER
• 1.5.22. COMPRESSED AIR
• 1.5.23. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 2. OPERATION
• 2.1. GENERAL VIEW
• 2.1.1. GENERAL VIEW OF MACHINE
• 2.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 2.2. EXPLANATION OF COMPONENTS
• 2.2.1. FRONT PANEL
• 2.2.2. SWITCH
• 2.2.3. CONTROL LEVERS AND PEDALS
• 2.2.4. SASH GLASS INTERMEDIATE LOCK
• 2.2.5. DOOR POCKET
• 2.2.6. ASHTRAY
• 2.2.7. TOOL BOX
• 2.2.8. CAR STEREO, HANDLING
• 2.2.9. AIR CONDITIONER, HANDLING
• 2.2.10. ACCUMULATOR, HANDLING
• 2.3. OPERATION
• 2.3.1. CHECK BEFORE STARTING ENGINE
• 2.3.2. STARTING ENGINE
• 2.3.3. OPERATIONS, CHECKS AFTER STARTING ENGINE
• 2.3.4. STOPPING ENGINE
• 2.3.5. CHECK AFTER STOPPING ENGINE
• 2.3.6. MOVING MACHINE OFF
• 2.3.7. STOPPING MACHINE
• 2.3.8. SHIFTING GEAR
• 2.3.9. SHIFTING BETWEEN FOREWORD AND REVERSE
• 2.3.10. STEERING MACHINE
• 2.3.11. PRECAUTIONS FOR OPERATION
• 2.3.12. PARKING MACHINE
• 2.3.13. CHECKS AFTER FINISHING WORK
• 2.3.14. LOCKING
• 2.3.15. WORK POSSIBLE USING BULLDOZER
• 2.3.16. EFFECTIVE USE OF MODE SELECTION SYSTEM
• 2.3.17. RIPPER OPERATION
• 2.3.18. OPERATING METHOD FOR RIPPING OPERATIONS
• 2.3.19. ADJUSTING POSTURE OF WORK EQUIPMENT
• 2.3.20. TIPS FOR LONGER UNDERCARRIAGE LIFE
• 2.4. TRANSPORATION
• 2.4.1. TRANSPORTATION PROCEDURE
• 2.4.2. LOADING, UNLOADING WORK
• 2.4.3. PRECAUTIONS WHEN LOADING
• 2.4.4. METHOD OF LIFTING MACHINE
• 2.4.5. PRECAUTIONS FOR TRANSPORATION
• 2.4.6. TRAVELING ON ROADS
• 2.4.7. REMOVAL OF CAB
• 2.4.8. INSTALLATION OF CAB
• 2.5. COLD WEATHER OPERATION
• 2.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 2.5.2. AFTER COMPLETION OF WORK
• 2.5.3. AFTER COLD WEATHER
• 2.6. LONG TERM STORAGE
• 2.6.1. BEFORE STORAGE
• 2.6.2. DURING STORAGE
• 2.6.3. AFTER STORAGE
• 2.7. TROUBLESHOOTING
• 2.7.1. AFTER RUNNING OUT OF FUEL
• 2.7.2. METHOD OF TOWING THE MACHINE
• 2.7.3. IF BATTERY IS DISCHARGED
• 2.7.4. OTHER TROUBLE
• 2.7.5. WHEN MODE SELECTION SYSTEM FLASHES
• 3. MAINTENANCE
• 3.1. GUIDES TO MAINTENANCE
• 3.2. OUTLINE OF SERVICE
• 3.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 3.2.2. OUTLINE OF ELECTRIC SYSTEM
• 3.3. WEAR PARTS
• 3.3.1. WEAR PARTS LIST
• 3.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 3.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 3.5.1. TORQUE LIST
• 3.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 3.6.1. SAFETY CRITICAL PARTS
• 3.7. MAINTENANCE SCHEDULE CHART
• 3.7.1. MAINTENANCE SCHEDULE CHART
• 3.8. SERVICE PROCEDURE
• 3.8.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
• 3.8.2. WHEN REQUIRED
• 3.8.3. CHECK BEFORE STARTING
• 3.8.4. EVERY 250 HOURS MAINTENANCE
• 3.8.5. EVERY 500 HOURS MAINTENANCE
• 3.8.6. EVERY 1000 HOURS MAINTENANCE
• 3.8.7. EVERY 2000 HOURS MAINTENANCE
• 3.8.8. EVERY 4000 HOURS MAINTENANCE
• 4. SPECIFICATIONS
• 4.1. SPECIFICATIONS
• 5. ATTACHMENTS, OPTIONS
• 5.1. GENERAL PRECAUTIONS
• 5.1.1. PRECAUTIONS RELATED TO SAFETY
• 5.2. SELECTION OF TRACK SHOE
• 5.2.1. SELECTION OF TRACK SHOES
• 5.3. PROCEDURE FOR SELECTING RIPPER POINT
• 5.3.1. PROCEDURE FOR SELECTING RIPPER POINT
• 5.4. CAP WITH LOCK, HANDLING
• 5.4.1. METHOD OF OPENING AND CLOSING CAP WITH LOCK
• 5.5. EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER
• 5.5.1. BLADE CONDITION
• 5.5.2. DOZING WORK
• 5.5.3. LEVELING (SPREADING) OPERATION
• 5.5.4. DITCHING OPERATION
• 5.5.5. BOULDER RAISING OPERATION
• 5.5.6. SIDECUTTING OPERATIONS
• 5.5.7. HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)
• 5.6. SHOE SLIP CONTROL
• 5.6.1. MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)
• 5.6.2. EFFECTIVE USE OF MODE SELECTION SYSTEM
• 5.6.3. IF MODE SELECTION SYSTEM FLASHES
• 6. INDEX