Komatsu D475A-5 Bull Dozer Field Assembly Instruction GEN00012-03

Description

• Model List:
  • D475A-5 Bull Dozer

• 1. COVER
• 2. Preface
• 3. CONTENTS
• 4. SPECIFICATIONS
• 5. PRECAUTIONS FOR FIELD ASSEMBLY
• 6. ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHEDULE
• 7. LAYOUT OF KIT
• 8. STYLE FOR TRANSPORTATION
• 9. TOOLS LIST FOR FIELD ASSEMBLY
• 10. TIGHTENING TORQUE
• 11. COATING MATERIALS
• 12. ASSEMBLY PROCEDURE
• 12.1. A1 Installation of undercarriage
• 12.2. A2 Installation of ripper
• 12.3. A3 Installation of tracks
• 12.4. A4 Adding oil to pivot chamber
• 12.5. A5 Installation of ripper shank
• 12.6. A6 Installation of blade lift cylinder
• 12.7. A7 Installation of trunnion
• 12.8. A8 Assembly of blade
• 12.9. A9 Adjustment of arm joint (Ublade)
• 12.10. A10 Installation of blade
• 12.11. A11 Installation of counterweight
• 12.12. A12 Installation of operators cab
• 12.13. A13 Installation of ROPS
• 12.14. A14 Adjustment of potentiometer rod
• 12.15. A15 Procedure for adjusting blade tilt angle limit
• 12.16. A16 Method of checking autoreset system (Superdozer)
• 12.17. A17 Check track tension
• 12.18. A18 Checking oil/coolant levels
• 12.19. A19 Greasing of greasing point
• 12.20. A20 Installation of ORBCOMM antenna and wiring harness
• 12.21. A21 Replacement of return filter (Replacement of standard filter with flushing filter)
• 12.22. A22 Installing direction of exhaust pipe
• 12.23. A23 Bleeding air from hydraulic cylinders
• 12.24. A24 Installing lunchbox band (if equipped)
• 13. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY
• 13.1. M1 Check and adjustment of operators cab
• 13.2. M2 Error code
• 13.3. M3 Flushing of hydraulic circuit
• 14. APPENDIX 1. INSTALLATION OF SPILL GUARDS
• 15. APPENDIX 2. PRECAUTIONS FOR INITIALIZATION PROCEDURES FOR VHMS CONTROLLER
• 16. FIELD ASSEMBLY INSPECTION REPORT (UDOZER SPECIFICATION)
• 17. FIELD ASSEMBLY INSPECTION REPORT (SUPERDOZER SPECIFICATION)