Komatsu D475A-5 Bull Dozer Operation and Maintenance Manual PEN01313-00

Description

• Model List:
  • D475A-5 Bull Dozer

• 1. COVER
• 2. FOREWORD
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. NOISE EMISSION LEVELS
• 2.4. VIBRATION LEVEL
• 2.4.1. VIBRATION OPERATING CONDITION
• 2.4.2. GUIDE TO REDUCE VIBRATION LEVELS ON MACHINE
• 2.5. INTRODUCTION
• 2.5.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
• 2.5.2. VISIBILITY FROM OPERATORS SEAT
• 2.5.3. BREAKING IN THE MACHINE
• 2.6. NECESSARY INFORMATION
• 2.6.1. PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE
• 2.6.2. ENGINE SERIAL NO. PLATE AND POSITION
• 2.6.3. BLADE SERIAL NO. PLATE POSITION
• 2.6.4. RIPPER SERIAL NO. PLATE POSITION
• 2.6.5. POSITION OF SERVICE METER
• 2.6.6. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 2.7. CONTENTS
• 3. SAFETY
• 3.1. SAFETY
• 3.2. SAFETY LABELS
• 3.2.1. POSITIONS OF SAFETY PICTOGRAMS
• 3.2.2. SAFETY LABELS
• 3.3. GENERAL PRECAUTIONS
• 3.3.1. SAFETY RULES
• 3.3.2. IF ABNORMALITIES ARE FOUND
• 3.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 3.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 3.3.5. SAFETY FEATURES
• 3.3.6. KEEP MACHINE CLEAN
• 3.3.7. INSIDE OPERATORS COMPARTMENT
• 3.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 3.3.9. HANDRAILS AND STEPS
• 3.3.10. PRECAUTIONS WHEN WORKING IN HIGH PLACES
• 3.3.11. MOUNTING AND DISMOUNTING
• 3.3.12. NO PEOPLE ON ATTACHMENTS
• 3.3.13. CRUSHING OR CUTTING PREVENTION
• 3.3.14. PREVENTION OF BURNS
• 3.3.15. FIRE PREVENTION
• 3.3.16. ACTION IF FIRE OCCURS
• 3.3.17. WINDOW WASHER LIQUID
• 3.3.18. PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
• 3.3.19. PRECAUTIONS FOR ATTACHMENTS
• 3.3.20. CAB WINDOW GLASSES
• 3.3.21. UNAUTHORIZED MODIFICATION
• 3.3.22. SAFETY AT WORKSITE
• 3.3.23. WORKING ON LOOSE GROUND
• 3.3.24. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
• 3.3.25. ENSURE GOOD VISIBILITY
• 3.3.26. VENTILATION FOR ENCLOSED AREAS
• 3.3.27. CHECKING SIGNALMANS SIGNALS AND SIGNS
• 3.3.28. BE CAREFUL ABOUT ASBESTOS DUST
• 3.4. PRECAUTIONS FOR OPERATION
• 3.4.1. BEFORE STARTING ENGINE
• 3.4.2. OPERATION
• 3.4.3. TRANSPORTATION
• 3.4.4. BATTERY
• 3.4.5. TOWING
• 3.5. PRECAUTIONS FOR MAINTENANCE
• 4. OPERATION
• 4.1. GENERAL VIEW
• 4.1.1. GENERAL VIEW OF MACHINE
• 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. FRONT PANEL
• 4.2.2. SWITCHES
• 4.2.3. CONTROL LEVERS, PEDALS
• 4.2.4. DUST INDICATOR
• 4.2.5. POWER SOURCE
• 4.2.6. FUSE BOX
• 4.2.7. DOOR OPEN LOCK
• 4.2.8. SASH GLASS INTERMEDIATE LOCK
• 4.2.9. DOOR POCKET
• 4.2.10. ASHTRAY
• 4.2.11. TOOL BOX
• 4.2.12. CLEAN INTERIOR OF CAB
• 4.2.13. CAR STEREO, HANDLING
• 4.2.14. AIR CONDITIONER, HANDLING
• 4.2.15. ACCUMULATOR, HANDLING
• 4.2.16. EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER
• 4.2.17. HANDLING MACHINES EQUIPPED WITH VHMS
• 4.3. OPERATION
• 4.3.1. CHECK BEFORE STARTING ENGINE, ADJUST
• 4.3.2. STARTING ENGINE
• 4.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 4.3.4. STOPPING ENGINE
• 4.3.5. CHECK AFTER STOPPING ENGINE
• 4.3.6. MOVING MACHINE
• 4.3.7. STOPPING MACHINE
• 4.3.8. SHIFTING GEAR
• 4.3.9. SHIFTING BETWEEN FORWARD AND REVERSE
• 4.3.10. STEERING MACHINE
• 4.3.11. PRECAUTIONS FOR OPERATION
• 4.3.12. PARKING MACHINE
• 4.3.13. CHECK AFTER FINISHING WORK
• 4.3.14. LOCKING
• 4.3.15. WORK POSSIBLE USING BULLDOZER
• 4.3.16. EFFECTIVE USE OF MODE SELECTION SYSTEM
• 4.3.17. RIPPER OPERATION
• 4.3.18. OPERATING METHOD FOR RIPPING OPERATIONS
• 4.3.19. ADJUSTING POSTURE OF WORK EQUIPMENT
• 4.3.20. TIPS FOR LONGER UNDERCARRIAGE LIFE
• 4.4. TRANSPORTATION
• 4.4.1. TRANSPORTATION PROCEDURE
• 4.4.2. LOADING, UNLOADING WORK
• 4.4.3. METHOD OF LIFTING MACHINE
• 4.4.4. PRECAUTIONS FOR TRANSPORTATION
• 4.4.5. TRAVELING ON ROADS
• 4.4.6. REMOVAL OF CAB
• 4.4.7. INSTALLATION OF CAB
• 4.4.8. INSTALLATION OF ROPS
• 4.5. COLD WEATHER OPERATION
• 4.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 4.5.2. AFTER COMPLETION OF WORK
• 4.5.3. AFTER COLD WEATHER
• 4.6. LONGTERM STORAGE
• 4.6.1. BEFORE STORAGE
• 4.6.2. DURING STORAGE
• 4.6.3. AFTER STORAGE
• 4.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 4.7. TROUBLESHOOTING
• 4.7.1. AFTER RUNNING OUT OF FUEL
• 4.7.2. METHOD OF TOWING MACHINE
• 4.7.3. IF BATTERY IS DISCHARGED
• 4.7.4. OTHER TROUBLE
• 4.7.5. WHEN MODE SELECTION SYSTEM FLASHES
• 5. MAINTENANCE
• 5.1. GUIDES TO MAINTENANCE
• 5.2. OUTLINES OF SERVICE
• 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 5.2.2. OUTLINE OF ELECTRIC SYSTEM
• 5.2.3. HANDLING HYDRAULIC RELATED EQUIPMENT
• 5.3. WEAR PARTS
• 5.3.1. WEAR PARTS LIST
• 5.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 5.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 5.5.1. TORQUE LIST
• 5.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5.6.1. SAFETY CRITICAL PARTS
• 5.7. MAINTENANCE SCHEDULE CHART
• 5.7.1. MAINTENANCE SCHEDULE CHART
• 5.8. SERVICE PROCEDURE
• 5.8.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
• 5.8.2. WHEN REQUIRED
• 5.8.3. CHECK BEFORE STARTING
• 5.8.4. EVERY 250 HOURS SERVICE
• 5.8.5. EVERY 500 HOURS SERVICE
• 5.8.6. EVERY 1000 HOURS SERVICE
• 5.8.7. EVERY 2000 HOURS SERVICE
• 5.8.8. EVERY 4000 HOURS SERVICE
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 7. ATTACHMENTS, OPTIONS
• 7.1. GENERAL PRECAUTIONS
• 7.1.1. PRECAUTIONS RELATED TO SAFETY
• 7.2. SELECTION OF TRACK SHOE
• 7.2.1. SELECTION OF TRACK SHOES
• 7.3. PROCEDURE FOR SELECTING RIPPER POINT
• 7.4. CAP WITH LOCK, HANDLING
• 7.4.1. METHOD OF OPENING AND CLOSING CAP WITH LOCK
• 7.5. EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER
• 7.5.1. BLADE CONDITION
• 7.5.2. DOZING WORK
• 7.5.3. LEVELING (SPREADING) OPERATION
• 7.5.4. DITCHING OPERATION
• 7.5.5. BOULDER RAISING OPERATION
• 7.5.6. SIDECUTTING OPERATIONS
• 7.5.7. HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)
• 7.6. SHOE SLIP CONTROL
• 7.6.1. MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)
• 7.6.2. EFFECTIVE USE OF MODE SELECTION SYSTEM
• 7.6.3. IF MODE SELECTION SYSTEM FLASHES
• 8. INDEX