Komatsu D85ESS-2A Bull Dozer Operation and Maintenance Manual PEN02061-00

Description

• Model List:
  • D85ESS-2A Bull Dozer

• 1. Cover
• 1.1. FOREWORD
• 1.1.1. FOREWORD
• 1.1.2. SAFETY INFORMATION
• 1.1.3. INTRODUCTION
• 1.1.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
• 1.1.4. NECESSARY INFORMATION
• 1.1.4.1. MACHINE SERIAL NO. PLATE AND POSITION
• 1.1.4.2. ENGINE SERIAL NO. PLATE AND POSITION
• 1.1.4.3. POSITION OF SERVICE METER
• 1.1.4.4. TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR
• 1.1.5. ATTACHMENTS, OPTIONS
• 1.2. SAFETY
• 1.2.1. SAFETY
• 1.2.2. SAFETY LABELS
• 1.2.2.1. POSITIONS OF SAFETY PICTOGRAMS
• 1.2.2.2. SAFETY LABELS
• 1.2.3. GENERAL PRECAUTIONS
• 1.2.3.1. SAFETY RULES
• 1.2.3.2. IF ABNORMALITIES ARE FOUND
• 1.2.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 1.2.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 1.2.3.5. SAFETY FEATURES
• 1.2.3.6. KEEP MACHINE CLEAN
• 1.2.3.7. INSIDE OPERATORS COMPARTMENT
• 1.2.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 1.2.3.9. HANDRAILS AND STEPS
• 1.2.3.10. MOUNTING AND DISMOUNTING
• 1.2.3.11. NO PEOPLE ON ATTACHMENTS
• 1.2.3.12. CRUSHING OR CUTTING PREVENTION
• 1.2.3.13. PREVENTION OF BURNS
• 1.2.3.14. FIRE PREVENTION
• 1.2.3.15. ACTION IF FIRE OCCURS
• 1.2.3.16. WINDOW WASHER LIQUID
• 1.2.3.17. PRECAUTIONS WHEN USING ROPS
• 1.2.3.18. PRECAUTIONS FOR ATTACHMENTS
• 1.2.3.19. UNAUTHORIZED MODIFICATION
• 1.2.3.20. SAFETY AT WORKSITE
• 1.2.3.21. WORKING ON LOOSE GROUND
• 1.2.3.22. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
• 1.2.3.23. ENSURE GOOD VISIBILITY
• 1.2.3.24. VENTILATION FOR ENCLOSED AREAS
• 1.2.3.25. CHECKING SIGNALMANS SIGNALS AND SIGNS
• 1.2.3.26. EMERGENCY EXIT FROM OPERATORS CAB
• 1.2.3.27. BE CAREFUL ABOUT ASBESTOS DUST
• 1.2.4. PRECAUTIONS FOR OPERATION
• 1.2.4.1. STARTING ENGINE
• 1.2.4.2. OPERATION
• 1.2.4.3. TRANSPORTATION
• 1.2.4.4. BATTERY
• 1.2.4.5. TOWING
• 1.2.5. PRECAUTIONS FOR MAINTENENCE
• 1.2.5.1. WARNING TAG
• 1.2.5.2. KEEP WORK PLACE CLEAN AND TIDY
• 1.2.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 1.2.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
• 1.2.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 1.2.5.6. PROPER TOOLS
• 1.2.5.7. NO UNAUTHORIZED PERSONNEL INTO AREA
• 1.2.5.8. ATTACHMENTS
• 1.2.5.9. PRECAUTIONS FOR WORK UNDER MACHINE AND WORK EQUIPMENT
• 1.2.5.10. NOISE
• 1.2.5.11. PRECAUTIONS WHEN USING HAMMER
• 1.2.5.12. REPAIR WELDING
• 1.2.5.13. REMOVING BATTERY TERMINAL
• 1.2.5.14. PRECAUTIONS WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
• 1.2.5.15. DO NOT DISASSEMBLE RECOIL SPRING
• 1.2.5.16. PRECAUTION WITH HIGHPRESSURE OIL
• 1.2.5.17. HANDLING HIGHPRESSURE HOSES
• 1.2.5.18. WASTE MATERIAL
• 1.2.5.19. MAINTENANCE FOR AIR CONDITIONER
• 1.2.5.20. COMPRESSED AIR
• 1.2.5.21. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 1.3. OPERATION
• 1.3.1. GENERAL VIEW
• 1.3.1.1. GENERAL VIEW OF MACHINE
• 1.3.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 1.3.2. EXPLANATION OF COMPONENTS
• 1.3.2.1. MONITOR PANEL
• 1.3.2.2. GAUGE PANEL
• 1.3.2.3. SWITCHES
• 1.3.2.4. LAMP
• 1.3.2.5. CONTROL LEVERS AND PEDALS
• 1.3.2.6. FUSE
• 1.3.2.7. ELECTRIC POWER TAKEOUT ADAPTER
• 1.3.2.8. DOOROPEN LOCK
• 1.3.2.9. SASH GLASS INTERMEDIATE LOCK
• 1.3.2.10. CAP, COVER WITH LOCK
• 1.3.2.11. HOT AND COOL BOX
• 1.3.2.12. OPERATION MANUAL STORAGE
• 1.3.2.13. ASHTRAY
• 1.3.2.14. TOOL BOX
• 1.3.2.15. GREASE PUMP HOLDER
• 1.3.2.16. CAR STEREO
• 1.3.2.17. AIR CONDITIONER
• 1.3.2.18. HEATER
• 1.3.3. OPERATION
• 1.3.3.1. CHECK BEFORE STARTING ENGINE, ADJUST
• 1.3.3.2. STARTING ENGINE
• 1.3.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 1.3.3.4. STOPPING ENGINE
• 1.3.3.5. CHECK AFTER STOPPING ENGINE
• 1.3.3.6. MACHINE OPERATION
• 1.3.3.7. SHIFTING GAER
• 1.3.3.8. SHIFTING BETWEEN FORWARD AND REVERSE
• 1.3.3.9. STEERING MACHINE
• 1.3.3.10. PRECAUTIONS FOR OPERATION
• 1.3.3.11. WORK POSSIBLE USING BULLDOZER
• 1.3.3.12. ADJUSTING POSTURE OF WORK EQUIPMENT
• 1.3.3.13. PARKING MACHINE
• 1.3.3.14. CHECK AFTER FINISHING WORK
• 1.3.3.15. LOCKING
• 1.3.3.16. TIPS FOR LONGER UNDERCARRIAGE LIFE
• 1.3.4. TRANSPORTATION
• 1.3.4.1. TRANSPORTATION MEANS
• 1.3.4.2. REMOVING CAB
• 1.3.4.3. PRECAUTIONS WHEN REMOVING WORK EQUIPMENT
• 1.3.4.4. LOADING, UNLOADING WORK
• 1.3.4.5. LIFTING MACHINE
• 1.3.5. COLD WEATHER OPERATION
• 1.3.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 1.3.5.2. AFTER COMPLETION OF WORK
• 1.3.5.3. AFTER COLD WEATHER
• 1.3.6. LONGTERM STORAGE
• 1.3.6.1. BEFORE STORAGE
• 1.3.6.2. DURING STORAGE
• 1.3.6.3. AFTER STORAGE
• 1.3.7. TROUBLESHOOTING
• 1.3.7.1. AFTER RUNNING OUT OF FUEL
• 1.3.7.2. TOWING THE MACHINE
• 1.3.7.3. IF BATTERY IS DISCHARGED
• 1.3.7.4. OTHER TROUBLE
• 1.4. MAINTENANCE
• 1.4.1. GUIDE TO MAINTENANCE
• 1.4.1.1. CHECK SERVICE METER
• 1.4.1.2. KOMATSU GENUINE REPLACEMENTPARTS
• 1.4.1.3. KOMATSU GENUINE OILS
• 1.4.1.4. ALWAYS USE CLEAN WASHER FLUID
• 1.4.1.5. CLEAN OIL AND GREASE
• 1.4.1.6. CHECKING FOREIGN MATERIALS DRAINED OIL
• 1.4.1.7. FUEL STRAINER
• 1.4.1.8. WELDING INSTRUCTIONS
• 1.4.1.9. DO NOT DROP THINGS INSIDE MACHINE
• 1.4.1.10. DUSTY WORKSITES
• 1.4.1.11. AVOID MIXING OILS
• 1.4.1.12. PRECAUTIONS FOR OPENING AND CLOSING ENGINE SIDE COVER
• 1.4.1.13. LOOKING THE INSPECTION COVERS
• 1.4.1.14. HYDRAULIC SYSTEM AIR BLEEDING
• 1.4.1.15. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
• 1.4.1.16. CHECK AFTER INSPECTION AND MAINTENANCE WORKS
• 1.4.1.17. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
• 1.4.2. OUTLINE OF SERVICE
• 1.4.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 1.4.2.2. BATTERY TERMINAL
• 1.4.2.3. RELATING TO ELECTRIC SYSTEM
• 1.4.3. WEAR PARTS
• 1.4.3.1. WEAR PARTS LIST
• 1.4.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 1.4.4.1. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 1.4.4.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 1.4.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 1.4.5.1. TORQUE LIST
• 1.4.6. DEFINED LIFE PARTS
• 1.4.7. MAINTENANCE SCHEDURE CHART
• 1.4.7.1. MAINTENANCE SCHEDURE CHART
• 1.4.8. SERVICE PROCEDURE
• 1.4.8.1. WHEN REQUIRED
• 1.4.8.2. CHECK BEFORE STARTING
• 1.4.8.3. EVERY 50 HOURS SERVICE
• 1.4.8.4. EVERY 250 HOURS SERVICE
• 1.4.8.5. EVERY 500 HOURS SERVICE
• 1.4.8.6. EVERY 1000 HOURS SERVICE
• 1.4.8.7. EVERY 2000 HOURS SERVICE
• 1.4.8.8. EVERY 4000 HOURS SERVICE
• 1.5. SPECIFICATIONS
• 1.5.1. SPECIFICATIONS
• 1.6. ATTACHMENTS, OPTIONS
• 1.6.1. GENERAL PRECAUTIONS
• 1.6.1.1. PRECAUTIONS RELATED TO SAFETY
• 1.6.2. SUSPENSION SEAT
• 1.6.3. HEADREST
• 1.6.4. HANDLING ACCUMULATOR
• 1.6.4.1. METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR
• 1.6.5. EQUIPPING THE FIRE EXTINGUISHER AND THE FIRSTAID KIT
• 1.6.6. HANDLING TOWING WINCH
• 1.6.6.1. EXPLANATION OF CONTROLS
• 1.6.6.2. OPERATION
• 1.6.6.3. MAINTENANCE
• 1.6.6.4. SPECIFICATIONS
• 1.7. INDEX