Komatsu FB25-12, FB30-12 Forklift Truck Operation and Maintenance Manual TEN00722-04

Description

• Model List:
  • FB25-12 Forklift Truck
  • FB30-12 Forklift Truck

• 1. COVER
• 2. INTRODUCTION
• 2.1. ABOUT THIS MANUAL
• 2.2. FOR YOUR SAFETY
• 2.2.1. SIGNAL WORDS
• 2.2.2. SAFETY INDICATORS
• 2.3. GENERAL VIEW OF LIFT TRUCK
• 2.3.1. APPLICATION OF LIFT TRUCK
• 2.3.2. DIRECTION OF LIFT TRUCK
• 2.4. UNITS OF MEASURE
• 2.5. QUALIFICATIONS FOR OPERATION
• 2.6. RUNNING IN NEW LIFT TRUCK
• 2.6.1. RUNNING IN NEW LIFT TRUCK
• 2.6.2. MAINTENANCE FOR NEW LIFT TRUCK
• 2.7. WARRANTY AND SERVICE
• 2.7.1. PERIODICAL EXCHANGE PARTS
• 2.7.2. USE OF GENUINE KOMATSU PARTS AND OILS
• 2.8. NECESSARY INFORMATION OF LIFT TRUCK
• 2.8.1. MEMORANDUM (TO BE FILLED BY KOMATSU DISTRIBUTOR)
• 2.8.2. MODEL AND SERIAL NUMBER PLATE LOCATION
• 2.9. Table of contents
• 3. SAFETY
• 3.1. SAFETY LABELS
• 3.1.1. SAFETY LABEL LOCATION CHART
• 3.1.2. SAFETY LABELS
• 3.2. FIRE PREVENTION
• 3.2.1. BATTERY FIRE PREVENTION
• 3.2.2. FIRE PREVENTION DURING CHARGING
• 3.2.3. FIRE PREVENTION CAUSED BY OIL AND GREASE
• 3.2.4. FIRE PREVENTION CAUSED BY OIL LEAKAGE
• 3.2.5. FIRE PREVENTION CAUSED BY DEPOSITED OR ADHERED FLAMMABLE SUBSTANCES
• 3.2.6. FIRE PREVENTION FROM ELECTRICAL WIRING
• 3.2.7. FIRE PREVENTION COMING FROM PIPING
• 3.2.8. CLEAN
• 3.2.9. ACTION IF FIRE OCCURS
• 3.3. BASIC PRECAUTIONS
• 3.3.1. FOLLOW RULES
• 3.3.2. NEVER OPERATE THE BROKENDOWN LIFT TRUCK
• 3.3.3. WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION
• 3.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 3.3.5. CAUTIONS FOR SAFETYRELATED EQUIPMENT
• 3.3.6. PRACTICE SUFFICIENTLY BEFORE OPERATION
• 3.3.7. JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED
• 3.3.8. KEEP THE OPERATORS COMPARTMENT AND PLATFORM CLEAN AND TIDY
• 3.3.9. CAUTION WHEN WASHING LIFT TRUCK
• 3.3.10. TO AVOID BURN INJURY
• 3.3.11. FIRE PREVENTION
• 3.3.12. IF A FIRE BREAKS OUT
• 3.3.13. DO NOT MODIFY THE LIFT TRUCK
• 3.3.14. DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST
• 3.3.15. SECURE SAFETY AT THE WORKING AREA
• 3.3.16. PRECAUTIONS RELATED TO SPECIAL ENVIRONMENT
• 3.3.17. ASBESTOS CAUTION
• 3.3.18. WINDOW WASHER CAUTION
• 3.4. STARTUP INSPECTION
• 3.5. TRAVELING
• 3.5.1. PREPARATION BEFORE TRAVELING THE LIFT TRUCK
• 3.5.2. WHILE TRAVELING THE LIFT TRUCK
• 3.5.3. STOPPING AND PARKING
• 3.5.4. TOWING
• 3.6. LOAD HANDLING OPERATION
• 3.7. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 3.7.1. ALWAYS PERFORM THE CHECKS BEFORE STARTING
• 3.7.2. PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE
• 3.7.3. KEEP THE WORKING AREA CLEAN AND TIDY
• 3.7.4. PRECAUTIONS BEFORE INSPECTION AND MAINTENANCE
• 3.7.5. KEEP UNAUTHORIZED PEOPLE OFF
• 3.7.6. USE OF RIGHT TOOLS AND EQUIPMENT
• 3.7.7. CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT
• 3.7.8. AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF
• 3.7.9. BE CAREFUL OF HIGH PRESSURE OIL
• 3.7.10. BEWARE OF ROTATING COOLING FAN
• 3.7.11. PRECAUTIONS WHEN INSTALLING RADIO CONTROL SYSTEM
• 3.7.12. CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING
• 3.7.13. CAUTIONS WHEN REPLACING THE SEAT
• 3.7.14. REMOVE BATTERY PLUG
• 3.7.15. CAUTION WHEN HANDLING BATTERY
• 3.7.16. CAUTION WHEN HANDLING TIRES
• 3.7.17. CAUTION IN WASTE DISPOSAL
• 3.7.18. CAUTION AFTER INSPECTION AND REPAIR
• 3.7.19. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 3.8. HOISTING AND TRANSPORTING THE LIFT TRUCK
• 3.8.1. CAUTION WHEN HOISTING THE LIFT TRUCK
• 3.8.2. CAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK
• 3.9. STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING)
• 3.9.1. LONGITUDINAL STABILITY
• 3.9.2. CENTER OF GRAVITY OF A LOAD
• 3.9.3. COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK
• 3.9.4. ALLOWABLE LOAD
• 3.9.5. SERIAL NO. PLATE AND LOAD TABLE
• 3.9.6. INTRODUCTION OF OPTIONAL SAFETY AUXILIARY DEVICE
• 4. OPERATION
• 4.1. GENERAL VIEW
• 4.1.1. GENERAL VIEW OF LIFT TRUCK
• 4.1.2. INSTRUMENTS AND CONTROLS
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. EXPLANATION OF OPERATING DEVICES
• 4.3. HOW TO READ MONITOR PANEL
• 4.3.1. GENERAL VIEW OF MONITOR PANEL
• 4.3.2. HOUR METER (SMR) INTEGRATION STATE
• 4.3.3. PARKING BRAKE INDICATION
• 4.3.4. TRAVEL INTERLOCK/LOAD HANDLING INTERLOCK INDICATION
• 4.3.5. SEATBELT CAUTION LAMP
• 4.3.6. CLOCK/HOUR METER (SMR)/TRAVEL DISTANCE (ODOMETER)/CAUTION SYMBOL
• 4.3.7. TRAVEL POWER MODE
• 4.3.8. LOAD HANDLING POWER MODE
• 4.3.9. CURRENT TRAVEL SPEED
• 4.3.10. BATTERY DISCHARGE INDICATOR (BDI)
• 4.3.11. AVERAGE POWER CONSUMPTION/ INSTANTANEOUS POWER CONSUMPTION (ECO GAUGE)
• 4.3.12. DIRECTIONAL LEVER POSITION/ACTION LEVEL DISPLAY
• 4.4. OPERATION OF MONITOR PANEL
• 4.4.1. OPERATION MODE
• 4.4.2. CLOCK/HOUR METER (SMR)/TRAVEL DISTANCE (ODOMETER) SELECTION
• 4.4.3. USER MENU
• 4.4.4. Working Record
• 4.4.5. Maintenance
• 4.4.6. Monitor Setting
• 4.4.7. CHARGING MODE
• 4.4.8. ID KEY FUNCTION (ONLY LIFT TRUCKS EQUIPPED WITH ID KEY)
• 4.5. OPERATION
• 4.5.1. STARTUP INSPECTION
• 4.5.2. MOUNTING/DISMOUNTING AND OPERATING POSTURE ADJUSTMENT
• 4.5.3. TRAVEL LIMIT SPEED AT HIGH LIFT FUNCTION
• 4.5.4. SEAT HEATER
• 4.5.5. STARTING AND TRAVEL
• 4.5.6. STARTING AND STOPPING ON SLOPE
• 4.5.7. INCHING TRAVEL
• 4.5.8. PLUGGING (ELECTRIC BRAKE)
• 4.5.9. TURNING
• 4.5.10. OPERATION ON SNOWY AND FROZEN ROADS
• 4.5.11. TEMPORARY STOPPING, PARKING AND STOPPING
• 4.5.12. TRAVEL INTERLOCK FUNCTION
• 4.5.13. LOAD HANDLING OPERATION
• 4.5.14. CHECKING AFTER OPERATION
• 4.5.15. KOMTRAX
• 5. INSPECTION AND MAINTENANCE
• 5.1. INSPECTION AND MAINTENANCE
• 5.2. STARTUP INSPECTION
• 5.2.1. CHECKING ABNORMALITIES DETECTED ON THE PREVIOUS DAY
• 5.2.2. WALK AROUND A FORKLIFT
• 5.2.3. CHECKS CONDUCTED BY OPENING COVER AND HOOD
• 5.2.4. CHECKING FROM THE OPERATORS SEAT
• 5.2.5. CHECKING BY SETTING THE STARTING SWITCH TO (ON) POSITION
• 5.2.6. CHECKING WHILE TRAVELING SLOWLY
• 5.2.7. CHECKING BY OPERATING THE WORK EQUIPMENT CONTROL LEVER
• 5.2.8. CHECKING OF SAFETY FUNCTION
• 5.2.9. CHECKING OF SAFETY AUXILIARY FUNCTION
• 5.2.10. CHECKING OF LIFT TRUCK WITH FRONT GLASS SPECIFICATION (ONLY LIFT TRUCK WITH FRONT GLASS SPECIFICATION)
• 5.3. CHECKING AND REPORTING AFTER OPERATION
• 5.4. PERIODICAL INSPECTION
• 5.4.1. INSPECTION FOR EVERY 50 HOURS (1 WEEK)
• 5.4.2. INSPECTION FOR EVERY 100 HOURS (2 WEEKS)
• 5.5. SIMPLE MAINTENANCE
• 5.5.1. GREASES
• 5.5.2. REPLACING TIRES
• 5.5.3. ADJUSTING PARKING BRAKE LEVER OPERATING EFFORT
• 5.5.4. REPLACING FUSE
• 5.5.5. STATIONARY CHARGER
• 5.5.6. REPLACING BULBS
• 5.6. HANDLING OF BATTERY
• 5.7. CHARGING
• 5.7.1. CHARGING WITH STATIONARY CHARGER
• 5.8. BATTERY REPLACEMENT
• 5.9. RUNNING IN COLD WEATHER
• 5.10. LONGTERM STORAGE
• 5.10.1. BEFORE STORAGE
• 5.10.2. DURING STORAGE
• 5.10.3. AFTER STORAGE
• 5.11. OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY
• 5.12. ACTION TO TAKE IF THE FORK FAILS TO LOWER
• 5.13. HOW TO TOW THE LIFT TRUCK OR BE TOWED
• 5.14. ELECTRONIC CONTROL SYSTEM
• 5.15. TELEPHONE NUMBER FOR THE POINT OF CONTACT IF AN ERROR OCCURS
• 5.16. ACTION LEVEL DISPLAY
• 5.17. WASHING LIFT TRUCK
• 5.18. HOISTING LIFT TRUCK
• 5.19. LOADING AND UNLOADING OF LIFT TRUCK
• 5.20. INSPECTION AND MAINTENANCE SCHEDULE CHART
• 5.21. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5.22. CONSUMABLE PARTS
• 5.23. SERVICE DATA
• 6. TECHNICAL DATA
• 7. INDEX
• 7.1. INDEX