Komatsu FD100-8, FD115-8, FD135-8, FD150E-8, FD160E-8 Forklift Truck Operation and Maintenance Manual TEN00560-14

Description

• Model List:
  • FD100-8 Forklift Truck
  • FD115-8 Forklift Truck
  • FD135-8 Forklift Truck
  • FD150E-8 Forklift Truck
  • FD160E-8 Forklift Truck

• 1. COVER
• 2. FOREWORD
• 2.1. FOREWORD
• 2.2. ABOUT THIS MANUAL
• 2.3. ENGINE MOUNTED ON THIS LIFT TRUCK
• 2.3.1. EXHAUST GAS CONTROL
• 2.3.2. CERTIFICATION LABEL AFFIXED POSITION
• 2.4. FOR YOUR SAFETY
• 2.4.1. SIGNAL WORDS
• 2.4.2. SAFETY INDICATORS
• 2.5. APPLICABLE MODEL AND SERIAL No.
• 2.6. GENERAL VIEW OF LIFT TRUCK
• 2.6.1. APPLICATION OF LIFT TRUCK
• 2.6.2. DIRECTION OF LIFT TRUCK
• 2.7. UNITS OF MEASURE
• 2.8. QUALIFICATION FOR OPERATION
• 2.9. RUNNING IN NEW LIFT TRUCK
• 2.9.1. RUNNING IN NEW LIFT TRUCK
• 2.9.2. MAINTENANCE FOR NEW LIFT TRUCK
• 2.10. WARRANTY AND SERVICE
• 2.10.1. PERIODICAL EXCHANGE PARTS
• 2.10.2. USE OF GENUINE PARTS AND OILS
• 2.11. NECESSARY INFORMATION OF LIFT TRUCK
• 2.11.1. MEMORANDUM (To be filled by KOMATSU FORKLIFT distributor)
• 2.11.2. MODEL AND SERIAL NO. LOCATION
• 2.11.3. ENGINE SERIAL NO. PLATE OR EMBOSSED LOCATION
• 2.11.4. FLUORINATED GREENHOUSE GASES
• 2.11.5. HOUR METER LOCATION
• 3. CONTENTS
• 3.1. FOREWORD 11
• 3.2. SAFETY 21
• 3.3. OPERATION 31
• 3.4. INSPECTION AND MAINTENANCE 41
• 3.5. TECHNICAL DATA 51
• 3.6. EMISSION CONTROL WARRANTY STATEMENT 61
• 3.7. EC DECLARATION OF CONFORMITY 71
• 3.8. ATTACHMENT 81
• 3.9. INDEX 91
• 4. SAFETY
• 4.1. SAFETY
• 4.2. SAFETY LABEL
• 4.2.1. SAFETY LABEL LOCATION CHART
• 4.2.2. SAFETY LABELS
• 4.3. BASIC PRECAUTIONS
• 4.3.1. FOLLOW RULES
• 4.3.2. NEVER OPERATE THE BROKENDOWN LIFT TRUCK
• 4.3.3. WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION
• 4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 4.3.5. CAUTIONS FOR SAFETYRELATED EQUIPMENT
• 4.3.6. PRACTICE SUFFICIENTLY BEFORE OPERATION
• 4.3.7. JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED
• 4.3.8. KEEP THE OPERATORS COMPARTMENT AND PLATFORM CLEAN AND TIDY
• 4.3.9. PRECAUTION WHEN WASHING LIFT TRUCK
• 4.3.10. TO AVOID BURN INJURY
• 4.3.11. FIRE PREVENTION
• 4.3.12. IF A FIRE BREAKS OUT
• 4.3.13. DO NOT MODIFY THE LIFT TRUCK
• 4.3.14. DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST
• 4.3.15. SECURE SAFETY AT THE WORKING AREA
• 4.3.16. ENGINE EXHAUST GAS IS POISONOUS
• 4.3.17. PRECAUTIONS RELATED TO SPECIAL ENVIRONMENT
• 4.3.18. ASBESTOS CAUTION
• 4.3.19. WINDOW WASHER CAUTION
• 4.4. BEFORE STARTING OPERATION
• 4.4.1. STARTUP INSPECTION
• 4.4.2. INSPECTION AND ADJUSTMENT BEFORE STARTING ENGINE
• 4.4.3. STARTUP INSPECTION
• 4.5. TRAVELING THE LIFT TRUCK
• 4.5.1. PREPARATION BEFORE TRAVELING THE LIFT TRUCK
• 4.5.2. WHILE TRAVELING THE LIFT TRUCK
• 4.5.3. STOPPING AND PARKING
• 4.5.4. TOWING
• 4.6. LOAD HANDLING OPERATION
• 4.7. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 4.7.1. ALWAYS PERFORM THE STARTUP INSPECTION
• 4.7.2. PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE
• 4.7.3. KEEP THE WORKING AREA CLEAN AND TIDY
• 4.7.4. CAUTIONS BEFORE INSPECTION AND MAINTENANCE
• 4.7.5. KEEP UNAUTHORIZED PEOPLE OFF
• 4.7.6. USE OF RIGHT TOOLS AND EQUIPMENT
• 4.7.7. CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT
• 4.7.8. AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF
• 4.7.9. BE CAREFUL OF BOILING COOLANT
• 4.7.10. BE CAREFUL OF HIGH PRESSURE OIL
• 4.7.11. BEWARE OF ROTATING COOLING FAN AND BELT
• 4.7.12. PRECAUTIONS FOR INSTALLING RADIO CONTROL SYSTEM
• 4.7.13. CAUTION WHEN REPAIRING THE ELECTRICAL SYSTEM
• 4.7.14. CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING
• 4.7.15. CAUTIONS WHEN REPLACING THE SEAT
• 4.7.16. CAUTION WHEN HANDLING BATTERY
• 4.7.17. STRICTLY FOLLOW THE INSTRUCTIONS SHOWN BELOW TO AVOID GENERATION OF SPARKS
• 4.7.18. CAUTION WHEN CHARGING A BATTERY
• 4.7.19. CAUTION WHEN HANDLING TIRES
• 4.7.20. CAUTION IN WASTE DISPOSAL
• 4.7.21. CAUTION AFTER INSPECTION AND REPAIR
• 4.7.22. PERIODIC INSPECTION OF SAFETY CRITICAL PARTS
• 4.8. HOISTING AND TRANSPORTING THE LIFT TRUCK
• 4.8.1. CAUTION WHEN HOISTING THE LIFT TRUCK
• 4.8.2. PRECAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK
• 4.9. STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING)
• 4.9.1. LONGITUDINAL STABILITY
• 4.9.2. CENTER OF GRAVITY OF A LOAD
• 4.9.3. COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK
• 4.9.4. ACTUAL CAPACITY
• 4.9.5. SERIAL NO. AND LOAD TABLE
• 4.9.6. INTRODUCTION OF OPTIONAL SAFETY AUXILIARY DEVICE
• 5. OPERATION
• 5.1. OPERATION
• 5.2. GENERAL VIEW
• 5.2.1. GENERAL VIEW OF LIFT TRUCK
• 5.2.2. INSTRUMENTS AND CONTROLS
• 5.3. EXPLANATION OF COMPONENTS
• 5.3.1. METER PANEL
• 5.3.2. OPERATING DEVICES
• 5.4. OPERATION
• 5.4.1. STARTUP INSPECTION
• 5.4.2. MOUNTING / DISMOUNTING AND OPERATING POSTURE ADJUSTMENT
• 5.4.3. STARTING, GEAR SHIFTING, AND TRAVELING
• 5.4.4. STARTING AND STOPPING ON SLOPE
• 5.4.5. INCHING TRAVEL
• 5.4.6. TURNING
• 5.4.7. OPERATION ON SNOWY AND FROZEN ROADS
• 5.4.8. TEMPORARY STOPPING, PARKING AND STOPPING
• 5.4.9. LOAD HANDLING OPERATION
• 5.4.10. CHECKING AFTER OPERATION
• 6. INSPECTION AND MAINTENANCE
• 6.1. INSPECTION AND MAINTENANCE
• 6.2. ABOUT INSPECTION AND MAINTENANCE
• 6.3. STARTUP INSPECTION
• 6.3.1. CHECKING ABNORMALITIES DETECTED ON THE PREVIOUS DAY
• 6.3.2. WALK AROUND A LIFT TRUCK
• 6.3.3. INSPECTION CONDUCTED BY OPENING COVER AND HOOD
• 6.3.4. CHECKING FROM THE OPERATOR SEAT
• 6.3.5. CHECK BY SETTING THE STARTING SWITCH TO (ON) POSITION
• 6.3.6. CHECKING WITH THE ENGINE STARTED
• 6.3.7. CHECKING BRAKE ACCUMULATOR
• 6.3.8. CHECKING WHILE TRAVELING SLOWLY
• 6.3.9. CHECKING BY OPERATING THE WORK EQUIPMENT LEVER
• 6.3.10. INSPECTION OF LIFT TRUCK WITH CAB SPECIFICATION AND LIFT TRUCK WITH FRONT GLASS SPECIFICATION
• 6.3.11. CHECKING OF SAFETY FUNCTION
• 6.3.12. CHECKING OF SAFETY AUXILIARY FUNCTION
• 6.4. CHECKING AND REPORTING AFTER OPERATION
• 6.5. SIMPLE MAINTENANCE
• 6.5.1. GREASES AND FUEL
• 6.5.1.1. BASIC PRECAUTIONS
• 6.5.1.2. LUBRICANT LIST (FOR GENERAL, FOR USA)
• 6.5.1.3. LUBRICANT LIST (FOR EU)
• 6.5.2. AIR CLEANER ELEMENT CLEANING
• 6.5.3. FUEL PREFILTER AIR BLEEDING
• 6.5.4. REPLACING TIRES
• 6.5.5. ADJUSTING PARKING BRAKE LEVER OPERATING EFFORT
• 6.5.6. REPLACING FUSES
• 6.5.7. REPLACING BULBS
• 6.5.8. CHECKING FOR LOOSE ENGINE HIGHPRESSURE PIPING CLAMPS, HARDENING OF RUBBER
• 6.5.9. CHECKING FOR MISSING FUEL SPRAY PREVENTION CAPS, HARDENING OF RUBBER
• 6.6. PROCEDURE FOR A DOWN BATTERY
• 6.7. RUNNING IN COLD WEATHER
• 6.8. ACTION IN ENGINE OVERHEATING
• 6.9. OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY
• 6.10. ACTION TO TAKE IF THE FORK FAILS TO LOWER
• 6.11. WASHING LIFT TRUCK
• 6.12. LONGTERM STORAGE
• 6.13. HOISTING LIFT TRUCK
• 6.14. LOADING AND UNLOADING OF LIFT TRUCK
• 6.15. INSPECTION AND MAINTENANCE SCHEDULE CHART
• 6.16. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 6.17. SERVICE DATA
• 7. TECHNICAL DATA
• 7.1. TECHNICAL DATA
• 8. EMISSION CONTROL WARRANTY STATEMENT
• 8.1. EMISSION CONTROL WARRANTY
• 9. EC DECLARATION OF CONFORMITY
• 9.1. EC DECLARATION OF CONFORMITY
• 9.2. EC DECLARATION OF CONFORMITY(FD100160E8)
• 9.3. TIEDOWN POSITIONS OF LIFT TRUCK
• 10. ATTACHMENT
• 10.1. ATTACHMENT
• 10.2. OPERATION OF SIDE SHIFT
• 10.2.1. ATTACHMENT MODEL PLATE LOCATION, SERIAL NO.
• 10.2.2. SAFETY OF ATTACHEMENTS
• 10.2.3. SAFETY LABEL
• 10.2.4. FEATURES OF ATTACHMENTS
• 10.2.5. GENERAL VIEW
• 10.2.6. EXPLANATION OF COMPONENTS
• 10.2.7. OPERATION
• 10.2.8. INSPECTION AND MAINTENANCE SCHEDULE CHART
• 10.2.9. MAINTENANCE WORK
• 11. INDEX
• 11.1. INDEX