Komatsu FR18S-2A, FR23S-2A, FR15DR-2A Forklift Truck Service Manual

Description

• Model List:
  • FR18S-2A Forklift Truck
  • FR23S-2A Forklift Truck
  • FR15DR-2A Forklift Truck

• 1. BTINTRO
• 1.1. Introduction, Service Manual
• 1.2. Contents, Section M
• 1.3. General Product Information
• 1.4. Inch (SAE) and Metric Fasteners
• 2. BTBATTER
• 2.1. Battery
• 2.2. Light Assemblies
• 2.3. Horn
• 2.4. Start/Stop Switches
• 2.5. Battery Connector
• 2.6. Mast Switch (S31)
• 3. BTCYLIND
• 3.1. Staging Cylinder, Three Stage Mast
• 3.2. Freelift Cylinder, Three Stage Mast
• 3.3. Reach Cylinder Assembly
• 3.4. Tilt Cylinder Assembly, FR18S2A
• 3.5. Tilt Cylinder Assembly, FR23S2A/FR15DR2A
• 4. BTDECALS
• 4.1. Decals
• 5. BTDRIVER
• 5.1. Driver Controls
• 5.2. Brake Pedal, FR18S2A
• 5.3. Brake Pedal, FR23S2A/ FRD15DR2A
• 6. BTELECT
• 6.1. Electromagnetic Brake
• 6.2. Drive Wheel
• 6.3. NonBraking Caster Wheel, FR18S2A
• 6.4. NonBraking Caster Assembly, FR18S2A
• 6.5. Braking Caster Wheel, FR23S2A/ FR15DR2A
• 6.6. Braking Caster Assembly, FR23S2A/ FR15DR2A
• 6.7. Load Wheels, Sizes 4 X 3, 5 X 4, and 5 X 3
• 6.8. Load Wheels, Size 10.5 X 3.5
• 6.9. Steering Arm / Wheel / Lever
• 6.10. Steering Bearing
• 7. BTELESC1
• 7.1. Electrical Schematics (Serial Numbers 27163__000 28105__000)
• 8. BTELESC2
• 8.1. Electrical Schematics (Serial Numbers 28105__00128126__000)
• 9. BTELESC3
• 9.1. Electrical Schematics (Serial Numbers 28126__001 31285__000)
• 10. BTELESC4
• 10.1. Electrical Schematics (Serial numbers 31285__001Up)
• 11. BTELFUNC
• 11.1. Electrical Functions
• 11.2. Electrical Symbols
• 12. BTELSYS
• 12.1. Control Cable and Harness
• 12.2. Contactors
• 12.3. Transistor Panel (Drive)
• 12.4. Transistor Panel (Lift)
• 12.5. Micro Switches
• 12.6. Main Electronic Card
• 12.7. Switches and Sensors
• 13. BTGENSER
• 13.1. Contents, Section S
• 13.2. Troubleshooting Guidelines
• 13.3. Chassis
• 13.4. Battery Compartment
• 14. BTHYDRA
• 14.1. Hydraulic System
• 14.2. Hydraulic Fluid
• 14.3. Hydraulic Tank
• 14.4. Hydraulic Filter Assembly
• 14.5. Control Valve Assembly
• 15. BTMAINT
• 15.1. Steering Motor
• 15.2. Fan Motor
• 15.3. Motor Maintenance Schedule/Troubleshooting
• 15.4. Motor Repair
• 15.5. Pump Motor
• 15.6. Drive Motor
• 15.7. Transmission
• 16. BTMAST
• 16.1. Mast, 3 Stage
• 16.2. Lifting Gear (Crosshead)
• 16.3. Sideshifter, FR18S/23S2A, FR15DR2A
• 16.4. Sideshifter, FR18S/23S2A, FR15DR2A
• 16.5. Single Reach, FR18S2A
• 16.6. Single Reach, FR23S2A
• 16.7. Double Reach Mechanism, FR15DR2A
• 16.8. Forks
• 16.9. Load Indicator FR18S2A
• 16.10. Load Indicator FR23S2A/FR1 5DR2A
• 16.11. Height Indicator and Preset Selector
• 16.12. Warning Symbols
• 16.13. Prohibitory Symbols
• 17. BTTECH
• 17.1. Technical Service Data
• 17.2. Ordering Spare Parts
• 17.3. Contents, Section P
• 17.4. Introduction, Maintenance
• 17.5. Service Schedule
• 17.6. Lubrication Chart
• 17.7. Oil and Grease Specifications