Description
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Model List:
- GD555-5 Motor Grader
- 1. COVER
- 2. FOREWORD
- 2.1. BEFORE READING THIS MANUAL
- 2.2. SAFETY INFORMATION
- 2.3. INTENDED USE
- 2.3.1. USE OF MACHINE
- 2.3.2. DIRECTIONS OF MACHINE
- 2.3.3. VISIBILITY FROM OPERATORS SEAT
- 2.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
- 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
- 2.4.2. ENGINE NUMBER PLATE
- 2.4.3. SERVICE METER POSITION
- 2.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
- 2.5. CONTENTS
- 3. SAFETY
- 3.1. SAFETY INFORMATION
- 3.2. SAFETY LABELS
- 3.2.1. POSITION FOR ATTACHING SAFETY LABELS
- 3.2.2. SAFETY LABELS
- 3.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
- 3.3.1. PRECAUTIONS BEFORE STARTING OPERATION
- 3.3.2. PREPARATIONS FOR SAFE OPERATION
- 3.3.3. FIRE PREVENTION
- 3.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
- 3.3.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
- 3.3.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
- 3.3.7. UNAUTHORIZED MODIFICATION
- 3.3.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
- 3.3.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
- 3.4. PRECAUTIONS FOR OPERATION
- 3.4.1. PRECAUTIONS FOR JOBSITE
- 3.4.2. STARTING ENGINE
- 3.4.3. OPERATION
- 3.4.4. TRANSPORTATION
- 3.4.5. TOWING
- 3.5. PRECAUTIONS FOR MAINTENANCE
- 3.5.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
- 3.5.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
- 3.5.3. TIRES
- 4. OPERATION
- 4.1. GENERAL VIEW
- 4.1.1. GENERAL VIEW OF MACHINE
- 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
- 4.2. EXPLANATION OF COMPONENTS
- 4.2.1. MONITOR PANEL
- 4.2.2. OTHER FUNCTIONS OF MACHINE MONITOR
- 4.2.3. SWITCHES
- 4.2.4. CONTROL LEVERS, PEDALS
- 4.2.5. ARTICULATE LOCK PIN
- 4.2.6. FUSE BOX
- 4.2.7. SLOW BLOW FUSE
- 4.2.8. ELECTRIC POWER TAKEOFF
- 4.2.9. HANDLING BATTERY DISCONNECT SWITCH
- 4.2.10. OPENING, CLOSING CAB DOORS
- 4.2.11. BACKUP ALARM
- 4.2.12. AM/FM RADIO
- 4.2.13. AIR CONDITIONER
- 4.2.14. OPERATION MANUAL STORAGE
- 4.2.15. TOOL BOX
- 4.2.16. GREASE PUMP HOLDER
- 4.2.17. CUP HOLDER
- 4.2.18. ASHTRAY
- 4.2.19. FIRE EXTINGUISHER
- 4.2.20. HANDLING MACHINES EQUIPPED WITH KOMTRAX
- 4.3. OPERATION
- 4.3.1. CHECK BEFORE STARTING ENGINE
- 4.3.2. STARTING ENGINE
- 4.3.3. OPERATIONS, CHECKS AFTER STARTING ENGINE
- 4.3.4. STOPPING ENGINE
- 4.3.5. CHECK AFTER STOPPING ENGINE
- 4.3.6. TRAVELING POSTURE FOR MACHINE
- 4.3.7. MOVING MACHINE OFF (FORWARD, REVERSE, SHIFTING GEAR), STOPPING
- 4.3.8. TURNING MACHINE
- 4.3.9. OPERATING WORK EQUIPMENT
- 4.3.10. WORK WHICH CAN BE CARRIED OUT USING A MOTOR GRADER
- 4.3.11. PRECAUTIONS WHEN OPERATION
- 4.3.12. ADJUSTING WORK EQUIPMENT POSTURE
- 4.3.13. PARKING MACHINE
- 4.3.14. CHECKS AFTER COMPLETION OF OPERATION
- 4.3.15. LOCKING
- 4.3.16. HANDLING THE TIRES
- 4.3.17. COMBINATION OF SNOW RADIAL TIRE AND CHAIN
- 4.4. TRANSPORTATION
- 4.4.1. STEPS FOR TRANSPORTATION
- 4.4.2. PRECAUTIONS FOR LOADING
- 4.4.3. LIFTING MACHINE
- 4.5. COLD WEATHER OPERATION
- 4.5.1. PRECAUTIONS FOR LOW TEMPERATURE
- 4.5.2. CAUTIONS AFTER COMPLETION OF WORK
- 4.5.3. AFTER COLD WEATHER
- 4.6. LONGTERM STORAGE
- 4.6.1. BEFORE STORAGE
- 4.6.2. DURING STORAGE
- 4.6.3. AFTER STORAGE
- 4.7. TROUBLESHOOTING
- 4.7.1. AFTER RUNNING OUT OF FUEL
- 4.7.2. WHEN LEANING PIPING IS DAMAGED
- 4.7.3. TOWING THE MACHINE
- 4.7.4. IF BATTERY IS DISCHARGED
- 4.7.5. IF THE GEAR SHIFT LEVER OF THE TRANSMISSION HAS ANY TROUBLE
- 4.7.6. LOWERING WORK EQUIPMENT WHEN ENGINE IS STOPPED (RELEASE WORK EQUIPMENT OIL PRESSURE)
- 4.7.7. OTHER TROUBLE
- 5. MAINTENANCE
- 5.1. GUIDES TO MAINTENANCE
- 5.2. OUTLINES OF SERVICE
- 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
- 5.2.2. RELATING TO ELECTRIC SYSTEM
- 5.3. WEAR PARTS
- 5.3.1. WEAR PARTS LIST
- 5.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
- 5.4.1. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
- 5.4.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
- 5.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
- 5.5.1. TORQUE LIST
- 5.6. PERIODIC REPLACEMENT OF CRITICAL PARTS
- 5.6.1. CRITICAL PARTS
- 5.7. MAINTENANCE SCHEDULE CHART
- 5.7.1. MAINTENANCE SCHEDULE CHART
- 5.8. SERVICE PROCEDURE
- 5.8.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
- 5.8.2. INITIAL 1000 HOURS SERVICE (ONLY AFTER THE FIRST 1000 HOURS)
- 5.8.3. WHEN REQUIRED
- 5.8.4. CHECK BEFORE STARTING
- 5.8.5. EVERY 50 HOURS SERVICE
- 5.8.6. EVERY 250 HOURS SERVICE
- 5.8.7. EVERY 500 HOURS SERVICE
- 5.8.8. EVERY 1000 HOURS SERVICE
- 5.8.9. EVERY 2000 HOURS SERVICE
- 5.8.10. EVERY 4000 HOURS SERVICE
- 5.8.11. EVERY 8000 HOURS SERVICE
- 6. SPECIFICATIONS
- 6.1. SPECIFICATIONS
- 7. ATTACHMENTS, OPTIONS
- 7.1. HANDLING BLADE ACCUMULATOR
- 7.1.1. FEATURES OF BLADE ACCUMULATOR
- 7.1.2. METHOD OF OPERATING BLADE ACCUMULATOR
- 7.2. MACHINE EQUIPPED WITH INTELLIGENT MACHINE CONTROL DEVICE
- 7.2.1. PRECAUTION FOR THE MACHINE EQUIPPED WITH INTELLIGENT MACHINE CONTROL DEVICE
- 8. INDEX
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