Komatsu GD825A-2 Motor Grader Operation and Maintenance Manual TEN00334-05

Description

• Model List:
  • GD825A-2 Motor Grader

• 1. COVER
• 2. FOREWORD
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTENDED USE
• 2.3.1. DIRECTIONS OF MACHINE
• 2.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 2.4.2. ENGINE SERIAL NO. PLATE POSITION
• 2.4.3. SERVICE METER POSITION
• 2.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 2.5. CONTENTS
• 3. SAFETY
• 3.1. SAFETY INFORMATION
• 3.2. SAFETY LABELS
• 3.2.1. POSITION FOR ATTACHING SAFETY LABELS
• 3.2.2. SAFETY LABELS
• 3.3. GENERAL PRECAUTIONS
• 3.4. PRECAUTIONS DURING OPERATION
• 3.4.1. STARTING ENGINE
• 3.4.2. OPERATION
• 3.4.3. TRANSPORTATION
• 3.4.4. BATTERY
• 3.4.5. TOWING
• 3.5. PRECAUTIONS FOR MAINTENANCE
• 3.6. PRECAUTIONS WITH TIRES
• 4. OPERATION
• 4.1. GENERAL VIEW
• 4.1.1. GENERAL VIEW OF MACHINE
• 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. MONITOR PANEL
• 4.2.2. METERS AND LAMPS
• 4.2.3. SWITCHES
• 4.2.4. CONTROL LEVERS, PEDALS
• 4.2.5. DUST INDICATOR
• 4.2.6. ARTICULATE LOCK PIN
• 4.2.7. FUSE BOX
• 4.2.8. OPERATORS CAB LIFT MECHANISM
• 4.2.9. BACKUP ALARM
• 4.2.10. FRONT GLASS
• 4.2.11. TOOL BAG
• 4.2.12. STORAGE BOX
• 4.2.13. QUICKFILL FUEL FILLER
• 4.3. OPERATION
• 4.3.1. CHECK BEFORE STARTING ENGINE
• 4.3.2. STARTING ENGINE
• 4.3.3. OPERATIONS, CHECKS AFTER STARTING ENGINE
• 4.3.4. STOPPING ENGINE
• 4.3.5. CHECK AFTER STOPPING ENGINE
• 4.3.6. TRAVELING POSTURE FOR MACHINE
• 4.3.7. MOVING MACHINE OFF (FORWARD, REVERSE, SHIFTING GEAR), STOPPING
• 4.3.8. TURNING MACHINE
• 4.3.9. OPERATING WORK EQUIPMENT
• 4.3.10. WORK WHICH CAN BE CARRIED OUT USING A MOTOR GRADER
• 4.3.11. PRECAUTIONS WHEN OPERATION
• 4.3.12. ADJUSTING WORK EQUIPMENT POSTURE
• 4.3.13. PARKING MACHINE
• 4.3.14. CHECKS AFTER COMPLETION OF OPERATION
• 4.3.15. LOCKING
• 4.3.16. HANDLING THE TIRES
• 4.3.17. HANDLING BLADE ACCUMULATOR
• 4.3.18. HANDLING BLADE FLOAT
• 4.4. TRANSPORTATION
• 4.4.1. STEPS FOR TRANSPORTATION
• 4.4.2. LOADING, UNLOADING WORK
• 4.4.3. PRECAUTIONS FOR LOADING
• 4.5. COLD WEATHER OPERATION
• 4.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 4.5.2. CAUTIONS AFTER COMPLETION OF WORK
• 4.5.3. AFTER COLD WEATHER
• 4.6. LONGTERM STORAGE
• 4.6.1. BEFORE STORAGE
• 4.6.2. DURING STORAGE
• 4.6.3. AFTER STORAGE
• 4.7. TROUBLESHOOTING
• 4.7.1. AFTER RUNNING OUT OF FUEL
• 4.7.2. WHEN LEANING PIPING IS DAMAGED
• 4.7.3. TOWING THE MACHINE
• 4.7.4. IF BATTERY IS DISCHARGED
• 4.7.5. OTHER TROUBLE
• 4.7.6. TRANSMISSION CONTROLLER
• 5. MAINTENANCE
• 5.1. GUIDES TO MAINTENANCE
• 5.2. OUTLINES OF SERVICE
• 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 5.2.2. RELATING TO ELECTRIC SYSTEM
• 5.3. WEAR PARTS
• 5.3.1. WEAR PARTS LIST
• 5.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 5.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 5.5.1. TORQUE LIST
• 5.6. PERIODIC REPLACEMENT OF CRITICAL PARTS
• 5.6.1. CRITICAL PARTS
• 5.7. MAINTENANCE SCHEDULE CHART
• 5.7.1. MAINTENANCE SCHEDULE CHART
• 5.8. SERVICE PROCEDURE
• 5.8.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
• 5.8.2. WHEN REQUIRED
• 5.8.3. CHECK BEFORE STARTING
• 5.8.4. EVERY 50 HOURS SERVICE
• 5.8.5. EVERY 250 HOURS SERVICE
• 5.8.6. EVERY 500 HOURS SERVICE
• 5.8.7. EVERY 1000 HOURS SERVICE
• 5.8.8. EVERY 2000 HOURS SERVICE
• 5.8.9. EVERY 4000 HOURS SERVICE
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 7. ATTACHMENTS, OPTIONS
• 7.1. HANDLING EMERGENCY STEERING DEVICE
• 7.1.1. CHECKING
• 7.2. AIR CONDITIONER
• 7.2.1. LOCATIONS AND FUNCTIONS OF CONTROL PANEL
• 7.2.2. METHOD OF OPERATION
• 7.2.3. PRECAUTIONS WHEN USING
• 7.3. HANDLING AIRSUSPENSION SEAT
• 7.3.1. ADJUST OPERATORS SEAT
• 8. INDEX