Komatsu HD1500-5 Dump Truck Operation and Maintenance Manual CEAM010703
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Komatsu HD1500-5 Dump Truck Operation and Maintenance Manual CEAM010703

$30.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: CEAM010703
  • Format: PDF
  • Size: 1.6MB
  • Number of Pages: 178
Category:

Description

  • Model List:

    • HD1500-5 Dump Truck
  • 1. CEAM010703.pdf
  • 1.1. FOREWORD
  • 1.2. ALERTS PAGE
  • 1.3. TABLE OF CONTENTS
  • 1.4. TABLE OF CONTENTS
  • 1.5. TRUCK MODEL ILLUSTRATION
  • 1.5.1. ABOUT THIS MANUAL
  • 1.6. TORQUE TABLES AND CONVERSION CHARTS
  • 1.6.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
  • 1.6.2. STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws Class 10 Nuts
  • 1.6.3. STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws
  • 1.6.4. STANDARD TIGHTENING TORQUES For SAE Grade 9 Cap screws
  • 1.7. SAFETY
  • 1.7.1. Safety Rules
  • 1.7.2. Safety Features
  • 1.7.3. Clothing And Personal Items
  • 1.7.4. Unauthorized Modification
  • 1.7.5. Leaving The Operators Seat
  • 1.7.6. Mounting And Dismounting
  • 1.7.7. Fire Prevention For Fuel And Oil
  • 1.7.8. Precautions With High Temperature Fluids
  • 1.7.9. Asbestos Dust Hazard Prevention
  • 1.7.10. Prevention Of Injury By Work Equipment
  • 1.7.11. Fire Extinguisher And First Aid Kit
  • 1.7.12. Precautions For ROPS
  • 1.7.13. Precautions For Attachments
  • 1.7.14. HAUL ROADS
  • 1.7.15. PRECAUTIONS DURING OPERATION
  • 1.7.16. PRECAUTIONS FOR MAINTENANCE
  • 1.8. ADDITIONAL JOB SITE RULES
  • 1.9. WARNINGS AND CAUTIONS
  • 1.10. OPERATING INSTRUCTIONS
  • 1.10.1. PREPARING FOR OPERATION
  • 1.10.2. ENGINE STARTUP SAFETY PRACTICES
  • 1.10.3. EMERGENCY STEERING SYSTEM
  • 1.10.4. AFTER THE ENGINE HAS STARTED
  • 1.10.5. MACHINE OPERATION SAFETY PRECAUTIONS
  • 1.10.6. LOADING
  • 1.10.7. HAULING
  • 1.10.8. RETARDER OPERATION
  • 1.10.9. PASSING
  • 1.10.10. DUMPING
  • 1.10.11. SAFE PARKING
  • 1.10.12. SHUTDOWN PROCEDURE
  • 1.10.13. SUDDEN LOSS OF ENGINE POWER
  • 1.10.14. DISABLED TRUCK DUMPING
  • 1.10.15. DISABLED TRUCK STEERING AND BRAKING
  • 1.10.16. TOWING
  • 1.11. OPERATOR CAB AND CONTROLS
  • 1.11.1. STEERING WHEEL AND CONTROLS
  • 1.11.2. RETARDER CONTROL LEVER
  • 1.11.3. SERVICE BRAKE PEDAL
  • 1.11.4. ACCELERATOR (THROTTLE) PEDAL
  • 1.11.5. INSTRUMENT PANEL
  • 1.11.6. HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS
  • 1.11.7. RETARDING CAPACITY CHART
  • 1.11.8. CENTER CONSOLE
  • 1.11.9. OPERATOR SEAT
  • 1.12. INSTRUMENT PANEL AND INDICATORS
  • 1.12.1. Keyswitch
  • 1.12.2. Auxiliary Brake Switch
  • 1.12.3. RH Control/Indicator Panel (Pod)
  • 1.12.4. Center Display Panel
  • 1.12.5. LH Control/Indicator Panel (Pod)
  • 1.12.6. Ladder Light Switch
  • 1.12.7. Head Light Switch
  • 1.12.8. BackUp/Deck Lights Switch
  • 1.12.9. RH Control/Indicator Panel (Pod)
  • 1.12.10. Cold Weather Starting Aid (Ether Injection) Switch
  • 1.12.11. Hazard Warning Lights Switch
  • 1.12.12. Automatic Idle Selector Switch (AISS)
  • 1.12.13. Air Conditioner Heater Vent
  • 1.12.14. ASR Cut (Traction Control) Switch (Option)
  • 1.12.15. Center Display Panel
  • 1.12.16. Air Pressure Monitor (Not Used)
  • 1.12.17. Air Pressure Gauge (Not Used)
  • 1.12.18. Coolant Temperature Monitor
  • 1.12.19. Engine Cooling Water Temperature Gauge
  • 1.12.20. Torque Converter Oil Temperature Monitor
  • 1.12.21. Torque Converter Oil Temperature Gauge
  • 1.12.22. Retarder Oil Temperature Monitor
  • 1.12.23. Retarder Oil Temperature Gauge
  • 1.12.24. Left Turn Signal Pilot Lamp
  • 1.12.25. High Beam Pilot Lamp
  • 1.12.26. Right Turn Signal Pilot Lamp
  • 1.12.27. Speedometer
  • 1.12.28. Tachometer
  • 1.12.29. Lockup Pilot Lamp
  • 1.12.30. Shift Limiter Pilot Lamp
  • 1.12.31. Shift Indicator
  • 1.12.32. Transmission Shift Position Pilot Lamp
  • 1.12.33. Engine Controller Monitor
  • 1.12.34. Automatic Transmission Mechatronics Monitor
  • 1.12.35. Other Mechatronics Monitor (Optional)
  • 1.12.36. Fuel Level Monitor
  • 1.12.37. Fuel Gauge
  • 1.12.38. Engine Power Derate Monitor
  • 1.12.39. F1 Start Monitor
  • 1.12.40. Auto Cruise Control (Not Used)
  • 1.12.41. ASR Monitor (Optional)
  • 1.12.42. ABS Monitor (Not Used)
  • 1.12.43. Service Meter
  • 1.12.44. Odometer
  • 1.12.45. LH Control/Indicator Panel (Pod)
  • 1.12.46. LH Panel/Pod Assembly
  • 1.12.47. Engine Oil Temperature
  • 1.12.48. Engine Coolant Level
  • 1.12.49. Low Steering Pressure
  • 1.12.50. Accumulator PreCharge
  • 1.12.51. Battery Charge Amps
  • 1.12.52. Check Engine
  • 1.12.53. Parking Brake
  • 1.12.54. Body Float
  • 1.12.55. Transmission Oil Temperature
  • 1.12.56. Service Brakes Applied
  • 1.12.57. Maintenance Monitor
  • 1.12.58. Transmission Oil Filters
  • 1.12.59. Lamp Test
  • 1.12.60. Low Brake Pressure
  • 1.12.61. Lateral Slope Warning
  • 1.12.62. Crankcase Pressure
  • 1.12.63. Panel Dimmer Switch
  • 1.12.64. Engine Oil Pressure
  • 1.12.65. Central Warning Lamp
  • 1.12.66. AC/Heater Vent
  • 1.12.67. REAR OF OPERATOR CAB
  • 1.12.68. CIRCUIT BREAKER CHART
  • 1.12.69. QUANTUM FUEL SYSTEM DIAGNOSTICS
  • 1.13. MESSAGE FOR OPERATION AND MAINTENANCE (MOM)
  • 1.13.1. Truck Condition
  • 1.13.2. Production Data During Operation (Information from the Payload Meter)
  • 1.13.3. Transmission Response With Fault Codes
  • 1.13.4. Idle Validation Feature
  • 1.13.5. CENTER ELECTRONIC DISPLAY PANEL
  • 1.14. LUBRICATION AND SERVICE
  • 1.14.1. COOLANT SPECIFICATIONS
  • 1.14.2. QUICK FILL SERVICE CENTER
  • 1.14.3. HOUR (DAILY) INSPECTION
  • 1.14.4. HOUR INSPECTION
  • 1.14.5. HOUR INSPECTION
  • 1.14.6. HOUR INSPECTION
  • 1.14.7. HOUR INSPECTION
  • 1.14.8. HOUR INSPECTION
  • 1.14.9. RADIATOR FILL PROCEDURE
  • 1.14.10. TRANSMISSION OIL LEVEL CHECK
  • 1.14.11. HYDRAULIC TANK SERVICE
  • 1.14.12. STEERING CIRCUIT FILTER
  • 1.14.13. HYDRAULIC TANK BREATHER
  • 1.15. LINCOLN AUTOMATIC LUBRICATION SYSTEM
  • 1.15.1. SYSTEM COMPONENTS
  • 1.16. SYSTEM TROUBLESHOOTING CHART
  • 1.16.1. RESERVOIR FILL PROCEDURE
  • 1.17. PREVENTIVE MAINTENANCE PROCEDURES
  • 1.17.1. Daily Lubrication System Inspection
  • 1.17.2. Hour Inspection
  • 1.18. MAJOR COMPONENTS AND SPECIFICATIONS
  • 1.19. SPECIFICATIONS
  • 1.20. SECTION 60
  • 1.21. PAYLOAD METER II ON BOARD WEIGHING SYSTEM
  • 1.22. INDEX
  • 1.22.1. GENERAL INFORMATION
  • 1.22.2. LIGHTS, SWITCHES AND COMPONENTS
  • 1.22.3. TIPS FOR OPERATION
  • 1.22.4. EXTERNAL DISPLAY LIGHTS
  • 1.22.5. THEORY OF OPERATION
  • 1.22.6. TYPES OF DATA STORED
  • 1.22.7. OPERATOR FUNCTIONS
  • 1.22.8. INITIAL SETUP OF PAYLOAD METER
  • 1.22.9. DISPLAYS AT STARTUP
  • 1.22.10. SETUP AND MAINTENANCE
  • 1.22.11. DOWNLOAD OF INFORMATION
  • 1.22.12. DISPLAY OF FAULT CODES
  • 1.22.13. UP FACTOR PAYLOAD CALCULATION GAIN
  • 1.22.14. PL MODE LOAD CALCULATION TIMING
  • 1.22.15. FINAL GEAR RATIO SELECTION
  • 1.22.16. BATTERY REPLACEMENT PROCEDURE
  • 1.22.17. SUSPENSION PRESSURE SENSOR
  • 1.22.18. INCLINOMETER
  • 1.22.19. PAYLOAD METER BACK PANEL
  • 1.22.20. CONNECTIONS
  • 1.23. PAYLOAD CIRCUIT NUMBERS
  • 1.24. PAYLOAD METER II REINITIALIZATION PROCEDURE
  • 1.25. RADIO, AM / FM STEREO CASSETTE
  • 1.25.1. SETTING THE TIME
  • 1.25.2. GENERAL RECEIVER FUNCTIONS
  • 1.25.3. OPERATING THE RADIO
  • 1.25.4. PROGRAMMING PRESET STATIONS
  • 1.25.5. OPERATION OF THE WEATHERBAND (U.S.)
  • 1.25.6. ADJUSTING THE RECEIVER SETTINGS
  • 1.25.7. PROGRAMMABLE EJECT DEFAULT
  • 1.25.8. CASSETTE PLAYER
  • 1.25.9. CASSETTE PLAYER CLEANING
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