Komatsu HD325-8E0, HD405-8E0 Dump Truck Operation and Maintenance Manual EENAM03790

Description

• Model List:
  • HD325-8E0 Dump Truck
  • HD405-8E0 Dump Truck

• 1. FOREWORD
• 1.1. READ THIS MANUAL
• 1.2. KOMATSU MACHINE OPERATOR PRIVACY POLICY
• 1.3. SAFETY INFORMATION
• 1.4. NOISE
• 1.5. VIBRATION LEVELS
• 1.5.1. VIBRATION OPERATING CONDITION
• 1.5.2. GUIDE TO REDUCE VIBRATION LEVELS ON MACHINE
• 1.6. INTRODUCTION
• 1.6.1. MAIN USE OF MACHINE
• 1.6.2. DIRECTIONS OF MACHINE
• 1.6.3. VISIBILITY FROM OPERATORS SEAT
• 1.7. ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION
• 1.8. PRODUCT INFORMATION
• 1.8.1. LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 1.8.2. LOCATION OF ENGINE NUMBER PLATE
• 1.8.3. FLUORINATED GREENHOUSE GASES
• 1.8.4. SERVICE METER LOCATION
• 1.8.5. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 1.9. SERIAL PLATE
• 1.10. DECLARATION OF CONFORMITY
• 1.11. TABLE OF CONTENTS
• 2. SAFETY
• 2.1. SAFETY LABELS
• 2.1.1. LOCATION OF SAFETY LABELS
• 2.1.2. CONTENTS OF SAFETY LABELS
• 2.2. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 2.2.1. PRECAUTIONS BEFORE STARTING OPERATION
• 2.2.2. PREPARATIONS FOR SAFE OPERATION
• 2.2.3. PRECAUTIONS TO PREVENT FIRE
• 2.2.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 2.2.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
• 2.2.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 2.2.7. UNAUTHORIZED MODIFICATION
• 2.2.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 2.2.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 2.3. PRECAUTIONS FOR OPERATION
• 2.3.1. PRECAUTIONS FOR JOBSITE
• 2.3.2. START ENGINE
• 2.3.3. PRECAUTIONS FOR OPERATION
• 2.3.4. TRANSPORTATION
• 2.3.5. TOWING AND BEING TOWED
• 2.4. PRECAUTIONS FOR MAINTENANCE
• 2.4.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 2.4.2. PRECAUTIONS FOR CHECK AND MAINTENANCE
• 2.4.3. TIRES
• 2.5. PRECAUTIONS FOR DEF
• 2.5.1. GENERAL CHARACTER AND PRECAUTIONS FOR HANDLING
• 2.5.2. PRECAUTIONS FOR ADDING
• 2.5.3. PRECAUTIONS FOR STORING
• 2.5.4. PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE
• 2.5.5. OTHER PRECAUTIONS
• 3. OPERATION
• 3.1. GENERAL VIEW
• 3.1.1. MACHINE EQUIPMENT NAME
• 3.1.2. CONTROLS AND GAUGES NAMES
• 3.1.3. OTHER EQUIPMENT NAME
• 3.2. EXPLANATION OF COMPONENTS
• 3.2.1. EXPLANATION OF MACHINE MONITOR EQUIPMENT
• 3.2.2. SWITCHES
• 3.2.3. CONTROL LEVERS AND PEDALS
• 3.2.4. OTHER EQUIPMENT
• 3.3. MACHINE OPERATIONS AND CONTROLS
• 3.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
• 3.3.2. METHOD FOR STARTING ENGINE
• 3.3.3. METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 3.3.4. METHOD FOR STOPPING ENGINE
• 3.3.5. METHOD FOR CHECKING AFTER STOPPING ENGINE
• 3.3.6. METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE) AND STOPPING MACHINE
• 3.3.7. METHOD FOR SHIFTING GEARS
• 3.3.8. METHOD FOR TRAVELING DOWNHILL
• 3.3.9. METHOD FOR TURNING MACHINE
• 3.3.10. METHOD FOR LOADING
• 3.3.11. METHOD FOR DUMPING
• 3.3.12. PRECAUTIONS FOR OPERATION
• 3.3.13. METHOD FOR PARKING MACHINE
• 3.3.14. METHOD FOR CHECKING AFTER FINISHING WORK
• 3.3.15. LOCK
• 3.3.16. HANDLE TIRE
• 3.4. HANDLE AIR CONDITIONER
• 3.4.1. EXPLANATION OF AIR CONDITIONER EQUIPMENT
• 3.4.2. METHOD FOR OPERATING AIR CONDITIONER
• 3.5. HANDLE RADIO
• 3.5.1. EXPLANATION OF RADIO EQUIPMENT
• 3.5.2. METHOD FOR CONTROLLING RADIO
• 3.6. DETERMINE AND MAINTAIN TRAVEL ROAD
• 3.7. TRANSPORTATION
• 3.7.1. PRECAUTIONS FOR TRANSPORTATION
• 3.7.2. SELECT TRANSPORTATION METHOD
• 3.7.3. METHOD FOR SECURING MACHINE
• 3.7.4. PRECAUTIONS FOR LIFTING MACHINE
• 3.8. COLD WEATHER OPERATION
• 3.8.1. COLD WEATHER OPERATION INFORMATION
• 3.8.2. PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER
• 3.8.3. AFTER COLD WEATHER SEASON
• 3.9. PRECAUTIONS FOR LONGTERM STORAGE
• 3.9.1. PREPARATION FOR LONGTERM STORAGE
• 3.9.2. MAINTENANCE DURING LONGTERM STORAGE
• 3.9.3. STARTING MACHINE AFTER LONGTERM STORAGE
• 3.9.4. PREPARATION BEFORE TRAVELING AFTER LONGTERM STORAGE
• 3.10. TROUBLES AND ACTIONS
• 3.10.1. ACTIONS WHEN RUNNING OUT OF FUEL
• 3.10.2. ACTIONS IF TRANSMISSION HAS TROUBLE
• 3.10.3. METHOD FOR LOWERING DUMP BODY IF TROUBLES OCCUR
• 3.10.4. PRECAUTIONS FOR TOWING MACHINE
• 3.10.5. PRECAUTIONS FOR DISCHARGED BATTERY
• 3.10.6. OTHER TROUBLE
• 4. MAINTENANCE
• 4.1. PRECAUTIONS FOR MAINTENANCE
• 4.1.1. CHECK SERVICE METER READING
• 4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 4.1.3. KOMATSU GENUINE LUBRICANTS
• 4.1.4. ALWAYS USE CLEAN WASHER FLUID
• 4.1.5. FRESH AND CLEAN LUBRICANTS
• 4.1.6. CHECK DRAINED OIL AND USED FILTER
• 4.1.7. PRECAUTIONS FOR REFILLING OIL OR FUEL
• 4.1.8. PRECAUTIONS FOR ADDING DEF
• 4.1.9. PRECAUTIONS FOR WELDING
• 4.1.10. DO NOT DROP THINGS INSIDE MACHINE
• 4.1.11. PRECAUTIONS FOR KDPF
• 4.1.12. PRECAUTIONS FOR SCR ASSEMBLY
• 4.1.13. DUSTY JOBSITES
• 4.1.14. AVOID MIXING OIL
• 4.1.15. LOCK INSPECTION COVERS
• 4.1.16. BLEED AIR FROM HYDRAULIC CIRCUIT
• 4.1.17. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
• 4.1.18. CHECKS AFTER INSPECTION AND MAINTENANCE
• 4.1.19. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
• 4.1.20. PRECAUTIONS FOR JACKUP
• 4.2. OUTLINE OF MAINTENANCE
• 4.2.1. HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 4.2.2. HANDLE ELECTRICAL COMPONENTS
• 4.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
• 4.4. MAINTENANCE SCHEDULE
• 4.4.1. MAINTENANCE SCHEDULE TABLE
• 4.4.2. MAINTENANCE INTERVAL WHEN DIESEL FUEL MIXED WITH BIOFUEL IS USED
• 4.5. MAINTENANCE PROCEDURE
• 4.5.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 4.5.2. WHEN REQUIRED
• 4.5.3. CHECKS BEFORE STARTING
• 4.5.4. EVERY 250 HOURS MAINTENANCE
• 4.5.5. EVERY 500 HOURS MAINTENANCE
• 4.5.6. EVERY 1000 HOURS MAINTENANCE
• 4.5.7. EVERY 2000 HOURS MAINTENANCE
• 4.5.8. EVERY 4000 HOURS MAINTENANCE
• 4.5.9. EVERY 4500 HOURS MAINTENANCE
• 4.5.10. EVERY 8000 HOURS MAINTENANCE
• 4.5.11. EVERY 9000 HOURS MAINTENANCE
• 4.5.12. EVERY 15000 HOURS MAINTENANCE
• 5. SPECIFICATIONS
• 5.1. SPECIFICATIONS
• 5.1.1. SPECIFICATIONS HD3258E0
• 5.1.2. SPECIFICATIONS HD4058E0
• 6. ATTACHMENTS AND OPTIONS
• 6.1. HANDLING PAYLOAD METER
• 6.1.1. OUTLINE OF SYSTEM
• 6.1.2. PAYLOAD DISPLAY
• 6.1.3. EXTERNAL DISPLAY LAMP
• 6.1.4. DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER
• 6.1.5. METHOD FOR DOWNLOADING DATA FROM CONNECTOR FOR DOWNLOAD
• 6.1.6. DISPLAY TOTAL PAYLOAD AND NUMBER OF CYCLES
• 6.1.7. DISPLAY FUEL CONSUMPTION RECORD
• 6.1.8. SETTING MACHINE ID AND OPEN ID
• 6.1.9. METHOD FOR PERFORMING CALIBRATION
• 6.2. BODY SELECTION
• 6.3. HANDLE EXTERNAL POWER SUPPLY ENGINE PREHEATER
• 6.3.1. EXPLANATION OF COMPONENTS
• 6.3.2. INSTALLATION PROCEDURES FOR EXTERNAL POWER SUPPLY SYSTEM FOR EXTERNAL POWER SUPPLY ENGINE PREHEATER
• 6.3.3. FABRICATE EXTERNAL POWER SUPPLY CABLE
• 6.3.4. INSTALL EXTERNAL POWER SUPPLY SYSTEM
• 6.3.5. METHOD FOR OPERATING EXTERNAL POWER SUPPLY HEATER
• 6.3.6. CIRCUIT DIAGRAM OF EXTERNAL POWER SUPPLY ENGINE PREHEATER
• 6.4. HANDLE EXTERNAL POWER SUPPLY CONNECTOR FOR STARTING MOTOR
• 6.5. HANDLE EXTERNAL ENGINE SHUTDOWN SECONDARY SWITCH
• 6.6. HANDLE KOMATSU TRACTION CONTROL SYSTEM (KTCS)
• 6.6.1. OPERATION OF KTCS
• 6.6.2. METHOD FOR OPERATING MACHINE WHEN TIRES ARE STUCK IN GROUND
• 6.7. HANDLE SPEED LIMIT FUNCTION
• 6.7.1. OPERATION OF SPEED LIMIT FUNCTION
• 6.7.2. OPERATION IF TROUBLES ON SYSTEM OCCUR
• 7. REPLACEMENT PARTS
• 7.1. PERIODIC REPLACEMENT OF DEFINED LIFE PARTS
• 7.1.1. DEFINED LIFE PARTS LIST
• 7.2. CONSUMABLE PARTS
• 7.2.1. CONSUMABLE PARTS LIST
• 7.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 7.3.1. LUBRICATION CHART
• 7.3.2. METHOD FOR USING FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 7.3.3. RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS
• 8. INDEX