Komatsu HD465-7E0, HD605-7E0 Dump Truck Operation and Maintenance Manual TEN00370-03

Description

• Model List:
  • HD465-7E0 Dump Truck
  • HD605-7E0 Dump Truck

• 1. COVER
• 2. FOREWORD
• 2.1. BEFORE READING THIS MANUAL
• 2.2. SAFETY INFORMATION
• 2.3. INTENDED USE
• 2.3.1. USE OF MACHINE
• 2.3.2. GENERAL VIEW AND DIRECTIONS OF MACHINE
• 2.3.3. VISIBILITY FROM OPERATORS SEAT
• 2.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 2.4.2. EPA REGULATIONS, ENGINE NUMBER PLATE
• 2.4.3. SERVICE METER POSITION
• 2.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 2.5. CONTENTS
• 3. SAFETY
• 3.1. IMPORTANT SAFETY INFORMATION
• 3.2. SAFETY LABELS
• 3.2.1. POSITION FOR ATTACHING SAFETY LABELS
• 3.2.2. SAFETY LABELS
• 3.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 3.3.1. PRECAUTIONS BEFORE STARTING OPERATION
• 3.3.2. PREPARATIONS FOR SAFE OPERATION
• 3.3.3. FIRE PREVENTION
• 3.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 3.3.5. DO NOT GET CAUGHT IN DUMP BODY
• 3.3.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 3.3.7. UNAUTHORIZED MODIFICATION
• 3.3.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 3.3.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 3.4. PRECAUTIONS FOR OPERATION
• 3.4.1. PRECAUTIONS FOR JOBSITE
• 3.4.2. STARTING ENGINE
• 3.4.3. OPERATION
• 3.4.4. TRANSPORTATION
• 3.4.5. TOWING
• 3.5. PRECAUTIONS FOR MAINTENANCE
• 3.5.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 3.5.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 3.5.3. TIRES
• 4. OPERATION
• 4.1. GENERAL VIEW
• 4.1.1. GENERAL VIEW OF MACHINE
• 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 4.1.3. DASHBOARD
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. GENERAL VIEW OF MACHINE
• 4.2.2. OPERATORS CAB
• 4.2.3. CONTROL LEVERS AND PEDALS
• 4.2.4. MACHINE MONITOR
• 4.2.5. DISPLAY OF CHARACTER DISPLAY
• 4.2.6. OTHER FUNCTIONS OF CHARACTER DISPLAY
• 4.2.7. SWITCHES
• 4.2.8. BODY PIVOT PIN
• 4.2.9. LOCATION OF FIRE EXTINGUISHER
• 4.2.10. DUST INDICATOR
• 4.2.11. FUSES
• 4.2.12. CAR RADIO
• 4.2.13. CAR STEREO
• 4.2.14. AIR CONDITIONER
• 4.3. OPERATION
• 4.3.1. CHECK BEFORE STARTING ENGINE
• 4.3.2. STARTING ENGINE
• 4.3.3. OPERATIONS, CHECKS AFTER STARTING ENGINE
• 4.3.4. STOPPING ENGINE
• 4.3.5. MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING
• 4.3.6. SHIFTING GEAR
• 4.3.7. TRAVELING DOWNHILL
• 4.3.8. STEERING THE MACHINE
• 4.3.9. LOADING OPERATIONS
• 4.3.10. DUMP OPERATIONS
• 4.3.11. PRECAUTIONS FOR OPERATION
• 4.3.12. PARKING MACHINE
• 4.3.13. CHECKS AFTER COMPLETION OF WORK
• 4.3.14. CHECKS AFTER STOPPING ENGINE
• 4.3.15. LOCKING
• 4.3.16. HANDLING TIRES
• 4.4. DETERMINING AND MAINTAINING TRAVEL ROAD
• 4.4.1. DETERMINING TRAVEL ROAD
• 4.4.2. MAINTAINING TRAVEL ROAD
• 4.5. WORKSITE
• 4.5.1. EXAMINATION AN CONFIRMATION OF WORKSITE
• 4.5.2. WORKING ON LOOSE GROUND
• 4.5.3. DO NOT GO CLOSE TO HIGHVOLTAGE CABLE
• 4.5.4. ENSURE GOOD VISIBILITY
• 4.5.5. CONFIRMATION OF MARK
• 4.6. TRANSPORTATION
• 4.6.1. PRECAUTIONS WHEN TRANSPORTING
• 4.6.2. STEPS FOR TRANSPORTATION
• 4.6.3. METHOD OF SECURING MACHINE
• 4.6.4. METHOD OF LIFTING MACHINE
• 4.7. COLD WEATHER OPERATION
• 4.7.1. PRECAUTIONS FOR LOW TEMPERATURE
• 4.7.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 4.7.3. AFTER COLD WEATHER
• 4.8. LONGTERM STORAGE
• 4.8.1. BEFORE STORAGE
• 4.8.2. DURING STORAGE
• 4.8.3. AFTER STORAGE
• 4.8.4. PRECAUTIONS BEFORE TRAVELING AFTER LONGTERM STORAGE
• 4.9. TROUBLESHOOTING
• 4.9.1. AFTER RUNNING OUT OF FUEL
• 4.9.2. IF TRANSMISSION HAS TROUBLE
• 4.9.3. METHOD OF LOWERING DUMP BODY IN EMERGENCY
• 4.9.4. METHOD OF TOWING MACHINE
• 4.9.5. IF BATTERY IS DISCHARGED
• 4.9.6. ACTION IF FIRE OCCURS
• 4.9.7. OTHER TROUBLE
• 5. MAINTENANCE
• 5.1. GUIDES TO MAINTENANCE
• 5.2. SECONDARY MATERIALS FOR OPERATION
• 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 5.3. OUTLINE OF ELECTRIC SYSTEM
• 5.4. WEAR PARTS
• 5.4.1. WEAR PARTS LIST
• 5.5. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 5.5.1. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 5.5.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 5.6. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 5.6.1. TORQUE LIST
• 5.7. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5.7.1. SAFETY CRITICAL PARTS
• 5.8. MAINTENANCE SCHEDULE CHART
• 5.8.1. MAINTENANCE SCHEDULE CHART
• 5.9. SERVICE PROCEDURE
• 5.9.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
• 5.9.2. WHEN REQUIRED
• 5.9.3. CHECK BEFORE STARTING
• 5.9.4. EVERY 250 HOURS SERVICE
• 5.9.5. EVERY 500 HOURS SERVICE
• 5.9.6. EVERY 1000 HOURS SERVICE
• 5.9.7. EVERY 2000 HOURS SERVICE
• 5.9.8. EVERY 4000 HOURS SERVICE
• 5.9.9. EVERY 8000 HOURS SERVICE
• 5.9.10. EVERY 15000 HOURS SERVICE
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 7. ATTACHMENTS, OPTIONS
• 7.1. SELECTING DUMP BODY
• 7.2. HANDLING TACHOGRAPH (TCO2090W)
• 7.2.1. EXPLANATION OF COMPONENTS
• 7.2.2. METHOD OF USE
• 7.3. HANDLING AIR SUSPENSION SEAT
• 7.3.1. OPERATORS SEAT ADJUSTMENT
• 7.3.2. REMOVAL AND INSTALLATION OF HEADREST
• 7.4. HANDLING AUTOMATIC SPIN REGULATOR (ASR)
• 7.4.1. EXPLANATION OF COMPONENTS
• 7.4.2. ACTUATION OF ASR SYSTEM
• 7.4.3. PRECAUTION WHEN USING ASR SYSTEM
• 7.4.4. TROUBLESHOOTING
• 7.4.5. BLEEDING AIR FROM ASR CIRCUIT
• 7.5. HANDLING ANTI SKID BRAKE SYSTEM (ABS)
• 7.5.1. EXPLANATION OF COMPONENTS
• 7.5.2. ABS SYSTEM CHECK AFTER STARTING ENGINE
• 7.5.3. OPERATION OF ABS
• 7.5.4. PRECAUTION WHEN USING ABS SYSTEM
• 7.5.5. TROUBLESHOOTING
• 7.6. HANDLING PAYLOAD METER (VHMS BUILTIN TYPE)
• 7.6.1. OUTLINE OF SYSTEM
• 7.6.2. NORMAL OPERATION DISPLAY
• 7.6.3. EXTERNAL DISPLAY LAMPS
• 7.6.4. PERFORMING CALIBRATION
• 7.6.5. DATA STORED IN PAYLOAD METER
• 7.6.6. PROCEDURE WHEN DOWNLOADING
• 7.6.7. MACHINE ID, OPEN ID
• 7.6.8. PAYLOAD (CYCLE DATA ITEM)
• 7.6.9. SERVICE FUNCTIONS
• 7.6.10. OTHERS
• 7.7. HANDLING PAYLOAD METER II (CARD TYPE)
• 7.7.1. METHOD OF USING ACCURATELY
• 7.7.2. GENERAL LOCATIONS
• 7.7.3. CONTENT OF DISPLAY (CONTROLLER, EXTERNAL DISPLAY LAMPS)
• 7.7.4. EXTERNAL DISPLAY LAMPS
• 7.7.5. DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER
• 7.7.6. OPERATION OF SWITCHES
• 7.7.7. PROBLEM AND WARNING DISPLAY (ERROR CODE)
• 7.7.8. WHEN ERROR CODE F09 IS DISPLAYED (PROCEDURE FOR REPLACING BATTERY)
• 7.7.9. OPERATION WHEN ERROR CODE F.CAL IS DISPLAYED OR CONTROLLER HAS BEEN REPLACED
• 7.8. USE OF REAR VIEW MONITOR
• 7.8.1. NAME AND FUNCTON OF EACH PART OF REAR VIEW MONITOR
• 7.8.2. SETTING OF REAR VIEW MONITOR
• 7.8.3. CAUTIONS WHEN USING REAR VIEW MONITOR
• 7.9. EXTERNAL POWER SOURCE TYPE ELECTRIC HEATER
• 7.9.1. SOCKET FOR ENGINE HEATER
• 7.9.2. CONNECTING EXTERNAL POWER SOURCE
• 7.9.3. RESTARTING ENGINE
• 7.9.4. HANDLING EXTERNAL POWER SOURCE TYPE ELECTRIC HEATER
• 7.10. HANDLING DUMPING COUNTER
• 7.11. HANDLING BATTERY ISOLATOR
• 7.12. HANDLING MACHINES EQUIPPED WITH VHMS
• 7.12.1. VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED
• 7.12.2. VHMS AND COMMUNICATIONS TERMINAL INSTALLED
• 7.12.3. PROCEDURE WHEN DOWNLOADING
• 7.12.4. CHECK BEFORE STARTING
• 8. INDEX