Description
-
Model List:
- HD465-7R Dump Truck
- HD605-7R Dump Truck
- 1. CONTENTS
- 2. MAJOR POINTS CHANGED FROM MODEL 7
- 3. OUTLINE OF DIVISION
- 4. DIMENSIONS OF MAIN COMPONENTS
- 5. ROUGH SCHEDULE OF ASSEMBLY AND WELDING
- 6. LIST OF EQUIPMENTS, TOOLS, AND CONSUMABLES
- 7. ASSEMBLY PROCESS NO.
- 7.1. LIST OF JIGS, TOOLS, AND CONSUMABLES
- 7.2. OIL, GREASE, AND COOLANT
- 7.3. LEVELS OF OIL, GREASE, AND COOLANT
- 7.4. POSITIONING REAR AXLE ASSEMBLY
- 7.5. INSTALLING REAR SUSPENSION
- 7.6. INSTALLING OF AXLE ROD (UPPER)
- 7.7. SLINGING BARE MACHINE
- 7.8. INSTALLING REAR AXLE ASSEMBLY (CONNECTING AXLE RODS)
- 7.9. CONNECTING REAR SUSPENSION
- 7.10. POSITIONING BARE MACHINE
- 7.11. INSTALLING RIGHT FRONT AXLE (CONNECTING AARM)
- 7.12. INSTALLING RIGHT FRONT AXLE (CONNECTING SUSPENSION)
- 7.13. INSTALLING RIGHT FRONT AXLE (CONNECTING STEERING CYLINDER AND TIE ROD)
- 7.14. INSTALLING RIGHT FRONT AXLE (CONNECTING BRAKE HOSE)
- 7.15. INSTALLING RIGHT FRONT AXLE (CONNECTING PIPING FOR AUTOMATIC SUSPENSION)
- 7.16. CONNECTION AND FIXING OF RIGHT FRONT AXLE WIRING HARNESS (ABS SPECIFICATION)
- 7.17. CONNECTION AND FIXING OF RIGHT FRONT CENTRALIZED LUBRICATION HOSES 4POINT GREASING SPECIFICATION
- 7.18. INSTALLING TIRE AND WHEEL ASSEMBLY
- 7.19. INSTALLING BODY HINGE GREASE TUBE
- 7.20. INSTALLATION OF REAR MONITOR
- 7.21. INSTALLING DRIVE SHAFT
- 7.22. CONNECTING COOLING HOSE
- 7.23. CONNECTING BRAKE ACTUATING HOSE
- 7.24. CONNECTION AND FIXING OF REAR CENTRALIZED LUBRICATION HOSES 4POINT GREASING SPECIFICATION
- 7.25. INSTALLING RIGHT FRONT SUPPORT
- 7.26. INSTALLING R.H PLATFORM ASSEMBLY
- 7.27. FIXING OF ORBCOMM ANTENNA CABLE
- 7.28. INSTALLATION OF ORBCOMM ANTENNAL POLE
- 7.29. INSTALLING OF FIRE PREVENTION COVER
- 7.30. INSTALLATION OF FIRE PREVENTION COVER (SAND TERRAIN SPECIFICATION)
- 7.31. INSTALLING RIGHT FENDER
- 7.32. INSTALLATION OF RIGHT FENDER (SIDE LAMP SPECIFICATION)
- 7.33. INSTALLING L.H CATWALK ASSEMBLY
- 7.34. INSTALLING L.H HANDRAIL
- 7.35. INSTALLING RADIO ANTENNA AND FIXING ITS CABLE
- 7.36. INSTALLING L.H FENDER
- 7.37. INSTALLATION OF LEFT FENDER (SIDE LAMP SPECIFICATION)
- 7.38. INSTALLING LEFT SIDE MUDGUARD
- 7.39. INSTALLING RIGHT SIDE MUDGUARD
- 7.40. INSTALLATION OF R.H EXHAUST PIPE COVER (MUFFLER SPECIFICATION)
- 7.41. INSTALLATION OF R.H EXHAUST PIPE COVER (EXHAUST SELECTOR BOX SPECIFICATION)
- 7.42. INSTALLING TRANSMISSION UNDERGUARD
- 7.43. INSTALLATION OF RADIATOR CURTAIN (RADIATOR CURTAIN SPECIFICATION AND SAND TERRAIN SPECIFICATION)
- 7.44. REMOVING HOIST CYLINDER BRACKET
- 7.45. REMOVING HOIST PIPING BLIND PLATE
- 7.46. WELDING BODY
- 7.47. SLINGING BODY
- 7.48. INSTALLING HINGE PIN
- 7.49. CONNECTING HOIST CYLINDER
- 7.50. WELDING PROTECTIVE COVER BY ACTUALLY POSITIONING IT ON MACHINE
- 7.51. INSTALLING BODY MOUNT
- 7.52. PROCEDURE FOR ADJUSTING BODY MOUNT SHIM
- 7.53. WELDING FRONT BODY MOUNT BRACKET
- 7.54. WELDING EXHAUST TUBE BY ACTUALLY POSITIONING IT ON MACHINE
- 7.55. INSTALLATION OF GREASE JUNCTION TUBE 4POINT GREASING SPECIFICATION
- 7.56. INSTALLING POKE EJECTOR
- 7.57. INSTALLING BODY LOCK PIN
- 7.58. INSTALLING BODY MUDGUARD
- 7.59. CONNECTING DUMP SENSOR
- 7.60. PROCEDURE FOR ADJUSTING DUMP SENSOR
- 7.61. CALIBRATING DUMP CONTROL
- 7.62. BLEEDING AIR FROM BRAKE SYSTEM (PREPARATION)
- 7.63. BLEEDING AIR FROM BRAKE SYSTEM (FRONT)
- 7.64. BLEEDING AIR FROM BRAKE SYSTEM (REAR)
- 7.65. ADJUSTING SUSPENSION
- 7.66. GREASING (RIGHT FRONT AXLE)
- 7.67. GREASING (HOIST CYLINDER)
- 7.68. GREASING (REAR SUSPENSION AND AXLE ROD)
- 7.69. PAINTING
- 7.70. STICKING BODY DECAL
- 7.71. Sticking body decal (2/2)
- 7.72. REMOVING JIG
- 7.73. ADJUSTING ANGLES OF MIRRORS
- 7.74. CHECKING/ADDING LUBRICANTS
- 7.75. G350 Installation of cab
- 7.76. G420 Connection of steering column
- 7.77. G900 Safetycritical section check sheet
- 7.78. G910 Check of inflation pressure of tires and inflation of them
- 7.79. C0010 PREPARATION OF WELDING BODY
- 7.80. C0020 ASSEMBLY OF SPLIT BODY
- 7.81. C0030 TACK WELDING BODY
- 7.82. C0040 WELDING BODY
- 7.83. C0050 WELDING BODY INSTRUCTION (1/2)
- 7.84. C0060 WELDING BODY INSTRUCTION (2/2)
- 7.85. C0070 TURN OVER THE BODY
- 7.86. C0080 WELDING BODY PROTECTOR (1/2)
- 7.87. C0090 WELDING BODY PROTECTOR (2/2)
- 7.88. C0100 FINISHING AND PAINTING WELDED PARTS OF BODY
- 7.89. C0110 REWORKING ON BODY (EXHAUST SELECTOR BOX SPECIFICATION)
- 7.90. C0120 WELDING OF BODY EXHAUST PIPE (EXHAUST SELECTOR BOX SPECIFICATION)
- 8. FIELD ASSEMBLY INSPECTION REPORT
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