Komatsu HD465-8, HD605-8 Dump Truck Operation and Maintenance Manual PEN00999-14

Description

• Model List:
  • HD465-8 Dump Truck
  • HD605-8 Dump Truck

• 1. Cover
• 2. Foreword
• 2.1. Table of Contents
• 2.2. Read This Manual
• 2.3. Safety Information
• 2.4. Introduction
• 2.4.1. Main Use of Machine
• 2.4.2. Directions of Machine
• 2.4.3. Visibility from Operators Seat
• 2.5. Machine Information
• 2.5.1. Location of Product Identification Number (PIN) and Machine Serial No. Plate
• 2.5.2. Location of Engine Number Plate
• 2.5.3. Location of Authorization Label of Anchor Point for Tieoff
• 2.5.4. Service Meter Location
• 2.5.5. Your Machine Serial Numbers and Distributor
• 2.6. Abbreviation List
• 3. Safety
• 3.1. Safety Labels
• 3.1.1. Location of Safety Labels
• 3.1.2. Safety Labels
• 3.2. General Precautions Common to Operation and Maintenance
• 3.2.1. Precautions Before You Start Operation
• 3.2.2. Prepare for Safety Operation
• 3.2.3. Precautions to Prevent Fire
• 3.2.4. Precautions When You Get on or Off Machine
• 3.2.5. Do Not Get Caught
• 3.2.6. Precautions Related to Protective Structures
• 3.2.7. Unauthorized Modification
• 3.2.8. Precautions Related to Attachments and Options
• 3.2.9. Precautions When You Operate Engine Inside Building
• 3.3. Precautions for Operation
• 3.3.1. Precautions for Jobsite
• 3.3.2. Start Engine
• 3.3.3. Precautions for Operation
• 3.3.4. Precautions for Transportation
• 3.3.5. Towing and being Towed
• 3.4. Precautions for Maintenance
• 3.4.1. Precautions Before Inspection and Maintenance
• 3.4.2. Precautions for Check and Maintenance
• 3.4.3. Tires
• 4. Operation
• 4.1. General View
• 4.1.1. Names of Machine Equipment
• 4.1.2. Control Levers and Pedals
• 4.1.3. Other Equipment Name
• 4.2. Explanation of Components
• 4.2.1. Machine Monitor Equipment
• 4.2.2. Switches
• 4.2.3. Control Levers and Pedals
• 4.2.4. Other Equipment
• 4.3. Machine Operations and Controls
• 4.3.1. Checks and Adjustment Before You Start Engine
• 4.3.2. How to Start Engine
• 4.3.3. Operations and Checks After You Start Engine
• 4.3.4. How to Stop Engine
• 4.3.5. How to Examine After You Stop Engine
• 4.3.6. How to Start Machine (Travel FORWARD and REVERSE) and Stop Machine
• 4.3.7. How to Shift Gears
• 4.3.8. How to Travel Downhill
• 4.3.9. How to Steer Machine
• 4.3.10. How to Load
• 4.3.11. Handle Payload Meter
• 4.3.12. How to Dump
• 4.3.13. Precautions for Operation
• 4.3.14. How to Park Machine
• 4.3.15. How to Examine After You Complete Work
• 4.3.16. Lock
• 4.3.17. Handle Tires
• 4.4. Handle Air Conditioner
• 4.4.1. Explanation of Air Conditioner Components
• 4.4.2. Operate Air Conditioner
• 4.5. Handle Radio
• 4.5.1. Explanation of Radio Equipment
• 4.5.2. Operate Radio
• 4.6. Dump Body Heating Specifications
• 4.7. Select and Keep Travel Road
• 4.8. Transportation
• 4.8.1. Precautions for Transportation
• 4.8.2. Select Transportation Method
• 4.8.3. How to Secure Machine
• 4.8.4. Precautions When You Lift Machine
• 4.9. Cold Weather Operation
• 4.9.1. Cold Weather Operation Information
• 4.9.2. Precautions After Daily Work Ends in Cold Weather
• 4.9.3. After Cold Weather Season
• 4.10. Precautions for LongTerm Storage
• 4.10.1. Prepare for LongTerm Storage
• 4.10.2. Maintenance During LongTerm Storage
• 4.10.3. Start Machine After LongTerm Storage
• 4.10.4. Travel After LongTerm Storage
• 4.11. Troubles and Procedures
• 4.11.1. Procedures When You Run Out of Fuel
• 4.11.2. Procedures If Transmission Has Trouble
• 4.11.3. How to Lower Dump Body If Troubles Occur
• 4.11.4. Precautions When You Tow Machine
• 4.11.5. Precautions for Discharged Battery
• 4.11.6. Other Trouble
• 5. Maintenance
• 5.1. Precautions for Maintenance
• 5.1.1. Examine Service Meter Reading
• 5.1.2. Komatsu Genuine Replacement Parts
• 5.1.3. Komatsu Genuine Lubricants
• 5.1.4. Always Use Clean Washer Fluid
• 5.1.5. Clean Lubricants
• 5.1.6. Examine Drained Oil and Used Filter
• 5.1.7. Precautions When You Refill Oil or Fuel
• 5.1.8. Precautions for Welding
• 5.1.9. Do Not Drop Things Inside Machine
• 5.1.10. Precautions for KDPF
• 5.1.11. Dusty Jobsites
• 5.1.12. Avoid Mixing Oil
• 5.1.13. Lock Inspection Covers
• 5.1.14. Bleed Air from Hydraulic System
• 5.1.15. Precautions When You Install Hydraulic Hoses
• 5.1.16. Checks After Inspection and Maintenance
• 5.1.17. Select Fuel and Lubricants by Ambient Temperature
• 5.1.18. Precautions for Jackup
• 5.2. Outline of Maintenance
• 5.2.1. Handle Oil, Fuel, Coolant, and Do Oil Clinic
• 5.2.2. Handle Electrical Components
• 5.3. Standard Tightening Torque for Bolts and Nuts
• 5.4. Maintenance Schedule
• 5.4.1. Maintenance Schedule Table
• 5.5. Maintenance Procedure
• 5.5.1. Initial 250 Hours Maintenance (Only After the First 250 Hours)
• 5.5.2. When Required
• 5.5.3. Examine Before You Start Operation
• 5.5.4. Every 250 Hours Maintenance
• 5.5.5. Every 500 Hours Maintenance
• 5.5.6. Every 1000 Hours Maintenance
• 5.5.7. Every 2000 Hours Maintenance
• 5.5.8. Every 4000 Hours Maintenance
• 5.5.9. Every 4500 Hours Maintenance
• 5.5.10. Every 8000 Hours Maintenance
• 5.5.11. Every 9000 Hours Maintenance
• 5.5.12. Every 6 Months Maintenance
• 6. Specifications
• 6.1. Specifications
• 6.1.1. Specifications HD4658
• 6.1.2. Specifications HD6058
• 7. Attachments and Options
• 7.1. Body Selection
• 7.2. Handle Engine Room Lamp
• 7.2.1. Use Engine Room Lamp
• 7.3. Handle External Power Supply Engine Preheater
• 7.3.1. Explanation of Components
• 7.3.2. Install External Power Supply System for External Power Supply Engine Preheater
• 7.3.3. Make External Power Supply Cable
• 7.3.4. Install External Power Supply System
• 7.3.5. How to Operate External Power Supply Heater
• 7.3.6. Circuit Diagram of External Power Supply Engine Preheater
• 7.4. Handle External Power Supply Connector for Starting Motor
• 7.5. Handle Komatsu Traction Control System (KTCS)
• 7.5.1. Operation of KTCS
• 7.5.2. Operate Machine When Tires are Stuck in Ground
• 7.6. Handle Antilock Brake System (ABS)
• 7.6.1. Explanation of Components
• 7.6.2. ABS Setting
• 7.6.3. ABS Check
• 7.6.4. Precautions When You Use ABS
• 7.6.5. Troubles and Procedures
• 7.7. Handle Machine Lockout
• 7.7.1. Explanation of Components
• 7.7.2. Operate Machine Lockout
• 7.8. Handle Speed Limit Function
• 7.8.1. Operation of Speed Limit Function
• 7.8.2. Operation If Troubles on System Occur
• 7.9. Handle Overload Speed Limit Function
• 7.9.1. Operation of Overload Speed Limit Function
• 7.9.2. Operation If Troubles on System Occur
• 7.10. Handle AutoGreasing System
• 7.10.1. Operate AutoGreasing System
• 7.10.2. Timer Setting
• 7.10.3. How to Bleed Air from Greasing Circuit
• 7.10.4. How to Adjust Injector Discharged Volume
• 7.10.5. Examine Injector Operation
• 7.10.6. Fill Grease
• 7.11. Service Center
• 7.11.1. Valve Positions of Refilling Piping and Discharging Piping
• 8. Replacement Parts
• 8.1. Defined Life Parts
• 8.1.1. Defined Life Parts List
• 8.2. Consumable Parts
• 8.2.1. Consumable Parts List
• 8.3. Recommended Fuel, Coolant, and Lubricant
• 8.3.1. Lubrication Chart
• 8.3.2. How to Use Fuel, Coolant and Lubricants by Ambient Temperature
• 8.3.3. Recommended Brands and Qualities Other Than Komatsu Genuine Oils
• 9. Index