Komatsu HM300-1L Articulated Dump Truck Operation and Maintenance Manual CEAM015401

Description

• Model List:
  • HM300-1L Articulated Dump Truck

• 1. COVER
• 2. INTRODUCTION
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.3.1. INTENDED USE
• 2.3.2. BREAKING IN A NEW MACHINE
• 2.4. LOCATION OF PLATES,
• 2.5. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 2.5.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 2.5.2. ENGINE SERIAL NO. PLATE POSITION
• 2.5.3. SERVICE METER POSITION
• 2.5.4. TABLE TO ENTER SERIAL NUMBERS AND DISTRIBUTOR
• 2.6. TABLE OF CONTENTS
• 3. SAFETY
• 3.1. SAFETY LABELS
• 3.1.1. POSITION FOR ATTACHING SAFETY LABELS
• 3.1.2. SAFETY LABELS
• 3.2. GENERAL PRECAUTIONS
• 3.2.1. SAFETY RULES
• 3.2.2. FIRE PREVENTION
• 3.2.3. ACTION IF FIRE OCCURS
• 3.2.4. WINDOW WASHER LIQUID
• 3.2.5. PRECAUTIONS WHEN USING ROPS
• 3.2.6. PRECAUTIONS FOR ATTACHMENTS
• 3.2.7. UNAUTHORIZED MODIFICATION
• 3.2.8. SAFETY AT WORKSITE
• 3.2.9. WORKING ON LOOSE GROUND
• 3.2.10. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
• 3.2.11. ENSURE GOOD VISIBILITY
• 3.2.12. BE CAREFUL ABOUT ASBESTOS DUST
• 3.2.13. CHECKING SIGNALMANS SIGNALS AND SIGNS
• 3.2.14. EMERGENCY EXIT FROM OPERATORS CAB
• 3.2.15. VENTILATION FOR ENCLOSED AREAS
• 3.3. PRECAUTIONS FOR OPERATION
• 3.3.1. BEFORE STARTING ENGINE
• 3.4. OPERATION
• 3.4.1. CHECKS BEFORE STARTING OPERATION
• 3.4.2. PRECAUTIONS FOR ACCUMULATED SNOW, ICE
• 3.4.3. PARKING MACHINE
• 3.5. TRANSPORTATION
• 3.5.1. LOADING AND UNLOADING
• 3.5.2. SHIPPING LOADING AND UNLOADING
• 3.6. BATTERY
• 3.6.1. BATTERY HAZARD PREVENTION
• 3.6.2. STARTING WITH BOOSTER CABLES
• 3.7. TOWING
• 3.7.1. WHEN TOWING
• 3.8. PRECAUTIONS FOR MAINTENANCE
• 3.8.1. WARNING TAG
• 3.8.2. KEEP WORK PLACE CLEAN AND TIDY
• 3.8.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 3.8.4. MAINTENANCE WITH ENGINE RUNNING
• 3.8.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 3.8.6. PROPER TOOLS
• 3.8.7. ACCUMULATOR
• 3.8.8. PERSONNEL
• 3.8.9. ATTACHMENTS
• 3.8.10. WORK UNDER THE MACHINE
• 3.8.11. NOISE
• 3.8.12. PRECAUTIONS WHEN USING A HAMMER
• 3.8.13. REPAIR WELDING
• 3.8.14. REMOVING BATTERY TERMINALS
• 3.8.15. PRECAUTIONS WITH HIGHPRESSURE OIL
• 3.8.16. PRECAUTIONS FOR HIGHPRESSURE FUEL
• 3.8.17. HANDLING HIGHPRESSURE HOSES
• 3.8.18. PRECAUTIONS FOR HIGH VOLTAGE
• 3.8.19. WASTE MATERIAL
• 3.8.20. MAINTENANCE OF AIR CONDITIONER
• 3.8.21. COMPRESSED AIR
• 3.8.22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 3.9. HANDLING TIRES
• 3.9.1. PRECAUTIONS WHEN STORING TIRES
• 4. OPERATION
• 4.1. GENERAL VIEW
• 4.1.1. GENERAL VIEW OF MACHINE
• 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 4.1.3. MACHINE MONITOR
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. MACHINE MONITOR
• 4.2.2. CHARACTER DISPLAY PORTION
• 4.2.3. ACTION CODE DISPLAY
• 4.2.4. CAUTION ITEMS
• 4.2.5. EMERGENCY STOP ITEM
• 4.2.6. METER DISPLAY PORTION
• 4.2.7. METERS
• 4.2.8. OTHER FUNCTIONS OF MACHINE MONITOR
• 4.2.9. SWITCHES
• 4.2.10. CONTROL LEVERS AND PEDALS
• 4.2.11. MECHATRONICS EQUIPMENT CONTROLLER
• 4.3. SAFETY PIN
• 4.3.1. STOWING SAFETY PIN
• 4.4. ARTICULATE LOCK
• 4.5. DUST INDICATOR
• 4.6. FUSES
• 4.6.1. FUSE CAPACITY AND CIRCUIT NAME
• 4.6.2. PRECAUTIONS WHEN ADDING ELECTRICAL EQUIPMENT
• 4.7. AM/FM RADIOCASETTE STEREO
• 4.7.1. RADIO OPERATION
• 4.7.2. USING RADIO FEATURE
• 4.8. AIR CONDITIONER
• 4.8.1. GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL
• 4.8.2. METHOD OF OPERATION
• 4.9. OPERATION
• 4.9.1. CHECK BEFORE STARTING ENGINE
• 4.9.2. CHECK BEFORE STARTING
• 4.9.3. ADJUSTMENT BEFORE OPERATION
• 4.9.4. OPERATIONS, CHECKS BEFORE STARTING
• 4.10. STARTING ENGINE
• 4.10.1. NORMAL STARTING
• 4.10.2. STARTING IN COLD WEATHER
• 4.11. OPERATIONS, CHECKS AFTER STARTING ENGINE
• 4.11.1. BREAKINGIN THE MACHINE
• 4.12. STOPPING ENGINE
• 4.12.1. CHECKS AFTER STOPPING ENGINE
• 4.13. MOVING MACHINE
• 4.13.1. MOVING MACHINE FORWARD
• 4.13.2. MOVING MACHINE REVERSE
• 4.13.3. STOPPING THE MACHINE
• 4.13.4. SHIFTING GEAR
• 4.14. BRAKE PERFORMANCE CURVE
• 4.15. STEERING THE MACHINE
• 4.15.1. OPERATION USING DIFFERENTIAL LOCK
• 4.15.2. METHOD OF USING INTERAXLE DIFFERENTIAL LOCK
• 4.15.3. WHEN TIRES ARE STUCK IN GROUND
• 4.15.4. LOADING OPERATIONS
• 4.15.5. DUMP OPERATIONS
• 4.16. CAB TILT OPERATION
• 4.16.1. WHEN USING CRANE
• 4.16.2. WHEN USING TILT CYLINDER
• 4.16.3. PRECAUTIONS FOR OPERATION
• 4.17. PARKING MACHINE
• 4.18. CHECKS AFTER COMPLETION OF WORK
• 4.19. HANDLING TIRES
• 4.19.1. PRECAUTIONS WHEN HANDLING TIRES
• 4.19.2. PRECAUTIONS FOR LONG DISTANCE TRAVEL
• 4.20. DETERMINING AND MAINTAINING TRAVEL ROAD
• 4.20.1. DETERMINING TRAVEL ROAD
• 4.20.2. MAINTAINING TRAVEL ROAD
• 4.21. TRANSPORTATION
• 4.21.1. PRECAUTIONS WHEN TRANSPORTING
• 4.21.2. METHOD OF LIFTING MACHINE.
• 4.22. LOCATION OF LIFTING POSITION MARK
• 4.22.1. WEIGHT TABLE
• 4.22.2. LIFTING PROCEDURE
• 4.23. COLD WEATHER OPERATION
• 4.23.1. PRECAUTIONS FOR LOW TEMPERATURE
• 4.23.2. FUEL AND LUBRICANTS
• 4.23.3. COOLANT
• 4.23.4. BATTERY
• 4.23.5. INSTALLATION OF RADIATOR CURTAIN
• 4.23.6. PRECAUTIONS AFTER COMPLETION OF WORK
• 4.24. LONGTERM STORAGE
• 4.24.1. BEFORE STORAGE
• 4.24.2. DURING STORAGE
• 4.24.3. AFTER STORAGE
• 4.24.4. PRECAUTIONS BEFORE TRAVELING AFTER LONGTERM STORAGE
• 4.25. TROUBLESHOOTING
• 4.25.1. AFTER RUNNING OUT OF FUEL
• 4.26. METHOD OF TOWING MACHINE
• 4.26.1. WHEN ENGINE RUNS
• 4.26.2. WHEN ENGINE DOES NOT RUN
• 4.26.3. WHEN PARKING BRAKE HAS BEEN ACTUATED IN EMERGENCY
• 4.26.4. METHOD OF RELEASING PARKING BRAKE
• 4.26.5. WHEN FINAL DRIVE, DIFFERENTIAL, TRANSMISSION, TRANSFER HAVE BROKEN DOWN
• 4.27. PRECAUTIONS FOR CHARGING BATTERY
• 4.27.1. CHARGING BATTERY WHEN MOUNTED ON MACHINE
• 4.27.2. STARTING ENGINE WITH BOOSTER CABLE
• 4.27.3. PRECAUTIONS WHEN CONNECTING AND DISCONNECTING BOOSTER CABLE
• 4.28. ACTION CODE
• 5. MAINTENANCE
• 5.1. GUIDES TO MAINTENANCE
• 5.1.1. CHECK SERVICE METER
• 5.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 5.1.3. KOMATSU GENUINE OILS
• 5.1.4. ALWAYS USE CLEAN WASHER FLUID
• 5.1.5. ALWAYS USE CLEAN OIL AND GREASE
• 5.1.6. CHECKING FOREIGN MATERIALS IN DRAINED OIL AND ON FILTERS
• 5.1.7. FUELING
• 5.1.8. WELDING INSTRUCTIONS
• 5.1.9. DO NOT DROP THINGS INSIDE MACHINE
• 5.1.10. DUSTY WORKSITES
• 5.1.11. AVOID MIXING OIL
• 5.1.12. LOCKING INSPECTION COVERS
• 5.1.13. BLEEDING AIR FROM HYDRAULIC CIRCUIT
• 5.1.14. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
• 5.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE
• 5.2. OUTLINES OF SERVICE
• 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 5.2.2. OUTLINE OF ELECTRIC SYSTEM
• 5.3. WEAR PARTS LIST
• 5.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 5.5. USE OF FUEL, COOLANT AND LUBRICANTS
• 5.5.1. SELECTION ACCORDING TO AMBIENT TEMPERATURE
• 5.5.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 5.6. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 5.6.1. TORQUE LIST
• 5.7. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5.7.1. SAFETY CRITICAL PARTS
• 5.8. REGULAR SCHEDULED MAINTENANCE
• 5.8.1. MAINTENANCE SCHEDULE CHART
• 5.8.2. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
• 5.8.3. WHEN REQUIRED
• 5.8.4. CHECK BEFORE STARTING
• 5.8.5. EVERY 50 HOURS SERVICE
• 5.8.6. EVERY 250 HOURS SERVICE
• 5.8.7. EVERY 500 HOURS SERVICE
• 5.8.8. EVERY 1000 HOURS SERVICE
• 5.8.9. EVERY 2000 HOURS SERVICE
• 5.8.10. EVERY 4000 HOURS SERVICE
• 5.8.11. EVERY 6000 HOURS SERVICE
• 5.8.12. EVERY 8000 HOURS SERVICE
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 7. OPTIONS, ATTACHMENTS