Description
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Model List:
- HM300-2R Articulated Dump Truck
- 1. COVER
- 2. FOREWORD
- 2.1. BEFORE READING THIS MANUAL
- 2.2. SAFETY INFORMATION
- 2.3. INTENDED USE
- 2.3.1. USE OF MACHINE
- 2.3.2. DIRECTIONS OF MACHINE
- 2.3.3. VISIBILITY FROM OPERATORS SEAT
- 2.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
- 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
- 2.4.2. ENGINE SERIAL NO. PLATE
- 2.4.3. SERVICE METER POSITION
- 2.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
- 2.5. CONTENTS
- 3. SAFETY
- 3.1. SAFETY
- 3.2. SAFETY LABELS
- 3.2.1. POSITION FOR ATTACHING SAFETY LABELS
- 3.2.2. SAFETY LABELS
- 3.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
- 3.3.1. PRECAUTIONS BEFORE STARTING OPERATION
- 3.3.2. PREPARATIONS FOR SAFE OPERATION
- 3.3.3. FIRE PREVENTION
- 3.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
- 3.3.5. DO NOT GET CAUGHT IN ARTICULATING PORTION AND DUMP BODY
- 3.3.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
- 3.3.7. UNAUTHORIZED MODIFICATION
- 3.3.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
- 3.3.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
- 3.4. PRECAUTIONS FOR OPERATION
- 3.4.1. PRECAUTIONS FOR JOBSITE
- 3.4.2. STARTING ENGINE
- 3.4.3. OPERATION
- 3.4.4. TRANSPORTATION
- 3.4.5. TOWING
- 3.5. PRECAUTIONS FOR MAINTENANCE
- 3.5.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
- 3.5.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
- 3.5.3. TIRES
- 4. OPERATION
- 4.1. GENERAL VIEW
- 4.1.1. GENERAL VIEW OF MACHINE
- 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
- 4.2. EXPLANATION OF COMPONENTS
- 4.2.1. MACHINE MONITOR
- 4.2.2. OTHER FUNCTIONS OF MACHINE MONITOR
- 4.2.3. SWITCHES
- 4.2.4. CONTROL LEVERS AND PEDALS
- 4.2.5. BODY PIVOT PIN
- 4.2.6. ARTICULATE LOCK
- 4.2.7. LOCATION OF FIRE EXTINGUISHER
- 4.2.8. DUST INDICATOR
- 4.2.9. CIRCUIT BREAKER
- 4.2.10. FUSES
- 4.2.11. CAR RADIO
- 4.2.12. CAR STEREO
- 4.2.13. AIR CONDITIONER
- 4.3. OPERATION
- 4.3.1. CHECK BEFORE STARTING ENGINE
- 4.3.2. STARTING ENGINE
- 4.3.3. OPERATIONS, CHECKS AFTER STARTING ENGINE
- 4.3.4. STOPPING ENGINE
- 4.3.5. CHECKS AFTER STOPPING ENGINE
- 4.3.6. MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING
- 4.3.7. SHIFTING GEAR
- 4.3.8. TRAVELING DOWNHILL
- 4.3.9. STEERING THE MACHINE
- 4.3.10. OPERATION USING DIFFERENTIAL LOCK
- 4.3.11. LOADING OPERATIONS
- 4.3.12. DUMP OPERATIONS
- 4.3.13. CAB TILT OPERATION
- 4.3.14. PRECAUTIONS FOR OPERATION
- 4.3.15. PARKING MACHINE
- 4.3.16. CHECKS AFTER COMPLETION OF WORK
- 4.3.17. LOCKING
- 4.3.18. HANDLING TIRES
- 4.4. DETERMINING AND MAINTAINING TRAVEL ROAD
- 4.4.1. DETERMINING TRAVEL ROAD
- 4.4.2. MAINTAINING TRAVEL ROAD
- 4.5. TRANSPORTATION
- 4.5.1. PRECAUTIONS WHEN TRANSPORTING
- 4.5.2. STEPS FOR TRANSPORTATION
- 4.5.3. METHOD OF SECURING MACHINE
- 4.5.4. METHOD OF LIFTING MACHINE
- 4.6. COLD WEATHER OPERATION
- 4.6.1. PRECAUTIONS FOR LOW TEMPERATURE
- 4.6.2. PRECAUTIONS AFTER COMPLETION OF WORK
- 4.6.3. AFTER COLD WEATHER
- 4.7. LONGTERM STORAGE
- 4.7.1. BEFORE STORAGE
- 4.7.2. DURING STORAGE
- 4.7.3. AFTER STORAGE
- 4.7.4. PRECAUTIONS BEFORE TRAVELING AFTER LONGTERM STORAGE
- 4.8. TROUBLESHOOTING
- 4.8.1. AFTER RUNNING OUT OF FUEL
- 4.8.2. IF TRANSMISSION HAS TROUBLE
- 4.8.3. METHOD OF LOWERING DUMP BODY IN EMERGENCY
- 4.8.4. METHOD OF TOWING MACHINE
- 4.8.5. IF BATTERY IS DISCHARGED
- 4.8.6. OTHER TROUBLE
- 5. MAINTENANCE
- 5.1. GUIDES TO MAINTENANCE
- 5.2. OUTLINE OF SERVICE
- 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
- 5.2.2. OUTLINE OF ELECTRIC SYSTEM
- 5.3. WEAR PARTS
- 5.3.1. WEAR PARTS LIST
- 5.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
- 5.4.1. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
- 5.4.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
- 5.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
- 5.5.1. TORQUE LIST
- 5.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
- 5.6.1. SAFETY CRITICAL PARTS
- 5.7. MAINTENANCE SCHEDULE CHART
- 5.7.1. MAINTENANCE SCHEDULE CHART
- 5.8. SERVICE PROCEDURE
- 5.8.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
- 5.8.2. WHEN REQUIRED
- 5.8.3. CHECK BEFORE STARTING
- 5.8.4. EVERY 50 HOURS SERVICE
- 5.8.5. EVERY 250 HOURS SERVICE
- 5.8.6. EVERY 500 HOURS SERVICE
- 5.8.7. EVERY 1000 HOURS SERVICE
- 5.8.8. EVERY 2000 HOURS SERVICE
- 5.8.9. EVERY 4000 HOURS SERVICE
- 5.8.10. EVERY 6000 HOURS SERVICE
- 5.8.11. EVERY 8000 HOURS SERVICE
- 6. SPECIFICATIONS
- 6.1. SPECIFICATIONS
- 7. ATTACHMENTS, OPTIONS
- 7.1. HANDLING AUTOMATIC RETARDER, ACCELERATOR CONTROL(ARAC)
- 7.1.1. EXPLANATION OF COMPONENTS
- 7.1.2. METHOD OF OPERATION
- 7.2. HANDLING PAYLOAD METER HM
- 7.2.1. FEATURES OF PAYLOAD METER HM
- 7.2.2. METHOD OF USING ACCURATELY
- 7.2.3. GENERAL LOCATIONS
- 7.2.4. CONTENT OF DISPLAY (CONTROLLER, EXTERNAL DISPLAY LAMPS)
- 7.2.5. EXTERNAL DISPLAY LAMPS
- 7.2.6. DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER
- 7.2.7. OPERATION OF SWITCHES
- 7.2.8. ABNORMALITY AND WARNING DISPLAY (ERROR CODE)
- 7.2.9. WHEN ERROR CODE F09 IS DISPLAYED
- 7.2.10. PROCEDURE WHEN DOWNLOADING
- 7.2.11. OTHERS
- 7.3. USE OF REAR VIEW MONITOR
- 7.3.1. NAME AND FUNCTON OF EACH PART OF REAR VIEW MONITOR
- 7.3.2. SETTING OF REAR VIEW MONITOR
- 7.3.3. CAUTIONS WHEN USING REAR VIEW MONITOR
- 7.4. HANDLING DUMPING COUNTER
- 7.5. HANDLING BATTERY DISCONNECTOR SWITCH
- 7.6. HANDLING MACHINES EQUIPPED WITH KOMTRAX
- 7.6.1. BASIC PRECAUTIONS
- 8. INDEX
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