Komatsu HM400-1L Articulated Dump Truck Operation and Maintenance Manual CEAM015103

Description

• Model List:
  • HM400-1L Articulated Dump Truck

• 1. INTRODUCTION
• 1.1. FOREWORD
• 1.2. SAFETY INFORMATION
• 1.3. INTRODUCTION
• 1.3.1. INTENDED USE
• 1.3.2. BREAKING IN A NEW MACHINE
• 1.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 1.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 1.4.2. ENGINE SERIAL NO. PLATE POSITION
• 1.4.3. SERVICE METER POSITION
• 1.4.4. TABLE TO ENTER SERIAL NUMBERS AND DISTRIBUTOR
• 1.5. TABLE OF CONTENTS
• 2. SAFETY
• 2.1. SAFETY LABELS
• 2.1.1. POSITION FOR ATTACHING SAFETY LABELS
• 2.1.2. SAFETY LABELS
• 2.2. GENERAL PRECAUTIONS
• 2.2.1. SAFETY RULES
• 2.2.2. IF PROBLEMS ARE FOUND
• 2.2.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 2.2.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 2.2.5. SAFETY FEATURES
• 2.2.6. KEEP MACHINE CLEAN
• 2.2.7. INSIDE OPERATORS COMPARTMENT
• 2.2.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 2.2.9. HANDRAILS AND STEPS
• 2.2.10. MOUNTING AND DISMOUNTING
• 2.2.11. CRUSHING OR CUTTING PREVENTION
• 2.2.12. BURN PREVENTION
• 2.2.13. FIRE PREVENTION
• 2.2.14. PRECAUTIONS WHEN USING ROPS
• 2.2.15. PRECAUTIONS FOR ATTACHMENTS
• 2.2.16. UNAUTHORIZED MODIFICATION
• 2.2.17. SAFETY AT WORKSITE
• 2.2.18. WORKING ON LOOSE GROUND
• 2.2.19. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
• 2.2.20. ENSURE GOOD VISIBILITY
• 2.2.21. PRECAUTIONS RELATED TO VENTILATION OF EXHAUST GAS
• 2.2.22. CHECKING SIGNALMANS SIGNALS AND SIGNS
• 2.2.23. EMERGENCY EXIT FROM OPERATORS CAB
• 2.2.24. ASBESTOS DUST HAZARD PREVENTION
• 2.3. PRECAUTIONS FOR OPERATION
• 2.3.1. BEFORE STARTING ENGINE
• 2.4. OPERATION
• 2.4.1. CHECKS BEFORE STARTING OPERATION
• 2.4.2. PRECAUTIONS WHEN TRAVELING IN FORWARD OR REVERSE
• 2.4.3. PRECAUTIONS WHEN TRAVELING
• 2.4.4. PRECAUTIONS WHEN TRAVELING ON SLOPES
• 2.4.5. PRECAUTIONS WHEN OPERATING DUMP BODY
• 2.4.6. PRECAUTIONS WHEN OPERATING
• 2.4.7. PRECAUTIONS FOR ACCUMULATED SNOW, ICE
• 2.4.8. PARKING MACHINE
• 2.5. TRANSPORTATION
• 2.5.1. SHIPPING
• 2.5.2. LOADING AND UNLOADING
• 2.6. BATTERY
• 2.6.1. BATTERY HAZARD PREVENTION
• 2.6.2. STARTING WITH BOOSTER CABLES
• 2.7. TOWING
• 2.7.1. WHEN TOWING
• 2.8. PRECAUTIONS FOR MAINTENANCE
• 2.8.1. WARNING TAG
• 2.8.2. KEEP WORK PLACE CLEAN AND TIDY
• 2.8.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 2.8.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
• 2.8.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 2.8.6. PROPER TOOLS
• 2.8.7. HANDLING SUSPENSION CYLINDER, ACCUMULATOR
• 2.8.8. PERSONNEL
• 2.8.9. ATTACHMENTS
• 2.8.10. WORK UNDER THE MACHINE
• 2.8.11. NOISE
• 2.8.12. PRECAUTIONS WHEN USING A HAMMER
• 2.8.13. REPAIR WELDING
• 2.8.14. REMOVING BATTERY TERMINALS
• 2.8.15. PRECAUTIONS WITH HIGHPRESSURE OIL
• 2.8.16. PRECAUTIONS FOR HIGHPRESSURE FUEL
• 2.8.17. HANDLING HIGHPRESSURE HOSES
• 2.8.18. WASTE MATERIAL
• 2.8.19. MAINTENANCE OF AIR CONDITIONER
• 2.8.20. COMPRESSED AIR
• 2.8.21. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 2.8.22. HANDLING TIRES
• 3. OPERATION
• 3.1. GENERAL VIEW
• 3.1.1. MACHINE
• 3.1.2. CONTROLS AND GAUGES
• 3.1.3. MACHINE MONITOR
• 3.2. EXPLANATION OF COMPONENTS
• 3.2.1. MACHINE MONITOR
• 3.2.2. SWITCHES
• 3.2.3. CONTROL LEVERS AND PEDALS
• 3.2.4. MECHATRONICS EQUIPMENT CONTROLLER
• 3.2.5. SAFETY PIN
• 3.2.6. ARTICULATE LOCK
• 3.2.7. DUST INDICATOR
• 3.2.8. FUSES
• 3.2.9. AM/FM RADIOCASSETTE STEREO
• 3.2.10. AIR CONDITIONER
• 3.3. OPERATION
• 3.3.1. PRECAUTIONS FOR OPERATION
• 3.3.2. CHECK BEFORE STARTING ENGINE
• 3.3.3. CHECK BEFORE STARTING
• 3.3.4. ADJUSTMENT BEFORE OPERATION
• 3.3.5. OPERATIONS, CHECKS BEFORE STARTING
• 3.3.6. STARTING ENGINE
• 3.3.7. OPERATIONS, CHECKS AFTER STARTING ENGINE
• 3.3.8. STOPPING ENGINE
• 3.3.9. MOVING THE MACHINE
• 3.3.10. STEERING THE MACHINE
• 3.3.11. LOADING OPERATIONS
• 3.3.12. DUMP OPERATIONS
• 3.3.13. CAB TILT OPERATION
• 3.3.14. PARKING MACHINE
• 3.3.15. CHECKS AFTER COMPLETION OF WORK
• 3.3.16. HANDLING TIRES
• 3.3.17. DETERMINING AND MAINTAINING TRAVEL ROAD
• 3.4. TRANSPORTATION
• 3.4.1. PRECAUTIONS WHEN TRANSPORTING
• 3.4.2. STEPS FOR TRANSPORTATION
• 3.4.3. METHOD OF SECURING MACHINE
• 3.4.4. METHOD OF LIFTING MACHINE
• 3.5. COLD WEATHER OPERATION
• 3.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 3.5.2. INSTALLATION OF RADIATOR CURTAIN
• 3.5.3. PRECAUTIONS AFTER COMPLETION OF WORK
• 3.5.4. AFTER COLD WEATHER
• 3.6. LONGTERM STORAGE
• 3.6.1. BEFORE STORAGE
• 3.6.2. DURING STORAGE
• 3.6.3. AFTER STORAGE
• 3.7. TROUBLESHOOTING
• 3.7.1. AFTER RUNNING OUT OF FUEL
• 3.7.2. METHOD OF TOWING MACHINE
• 3.7.3. WHEN PARKING BRAKE HAS BEEN ACTUATED IN EMERGENCY
• 3.7.4. METHOD OF RELEASING PARKING BRAKE
• 3.7.5. WHEN FINAL DRIVE, DIFFERENTIAL, TRANSMISSION, TRANSFER HAVE BROKEN DOWN
• 3.7.6. IF BATTERY IS DISCHARGED
• 3.7.7. OTHER TROUBLE
• 3.7.8. ACTION CODE
• 4. MAINTENANCE
• 4.1. GUIDES TO MAINTENANCE
• 4.1.1. CHECK SERVICE METER
• 4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 4.1.3. KOMATSU GENUINE OILS
• 4.1.4. ALWAYS USE CLEAN WASHER FLUID
• 4.1.5. ALWAYS USE CLEAN OIL AND GREASE
• 4.1.6. CHECKING FOR FOREIGN MATERIALS IN DRAINED OIL AND ON FILTERS
• 4.1.7. FUEL STRAINER
• 4.1.8. WELDING INSTRUCTIONS
• 4.1.9. DO NOT DROP THINGS INSIDE THE MACHINE
• 4.1.10. DUSTY WORKSITES
• 4.1.11. AVOID MIXING OIL
• 4.1.12. LOCKING INSPECTION COVERS
• 4.1.13. BLEEDING AIR FROM HYDRAULIC CIRCUIT
• 4.1.14. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
• 4.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE
• 4.2. OUTLINES OF SERVICE
• 4.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 4.2.2. OUTLINE OF ELECTRIC SYSTEM
• 4.3. WEAR PARTS LIST
• 4.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 4.5. USE OF FUEL, COOLANT AND LUBRICANTS
• 4.5.1. SELECTION ACCORDING TO AMBIENT TEMPERATURE
• 4.5.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 4.6. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 4.6.1. TORQUE LIST
• 4.7. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 4.7.1. SAFETY CRITICAL PARTS
• 4.8. REGULAR SCHEDULED MAINTENANCE
• 4.8.1. MAINTENANCE SCHEDULE CHART
• 4.9. ADJUST INJECTOR
• 4.9.1. A REGULATION AREA
• 4.9.2. B REGULATION AREA
• 4.10. SERVICE PROCEDURES
• 4.10.1. INITIAL 250 HOURS SERVICE
• 4.10.2. WHEN REQUIRED
• 4.10.3. CHECK BEFORE STARTING
• 4.10.4. EVERY 50 HOURS SERVICE
• 4.10.5. EVERY 250 HOURS SERVICE
• 4.10.6. EVERY 500 HOURS SERVICE
• 4.10.7. EVERY 1000 HOURS SERVICE
• 4.10.8. EVERY 2000 HOURS SERVICE
• 4.10.9. EVERY 4000 HOURS SERVICE
• 4.10.10. EVERY 6000 HOURS SERVICE
• 4.10.11. EVERY 8000 HOURS SERVICE
• 5. SPECIFICATIONS
• 5.1. SPECIFICATIONS
• 6. OPTIONS, ATTACHMENTS