Komatsu PC09-1 Hydraulic Excavator Operation and Maintenance Manual TEN00062-04

Description

• Model List:
  • PC09-1 Hydraulic Excavator

• 1. COVER
• 2. FOREWORD
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.3.1. DIRECTIONS OF MACHINE
• 2.4. PRODUCT INFORMATION
• 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 2.4.2. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
• 2.4.3. EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION
• 2.4.4. SERVICE METER LOCATION
• 2.4.5. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 2.5. CONTENTS
• 3. SAFETY
• 3.1. SAFETY
• 3.2. SAFETY LABELS
• 3.2.1. LOCATION OF SAFETY LABELS
• 3.2.2. SAFETY LABELS
• 3.3. GENERAL PRECAUTIONS
• 3.4. SAFETY MACHINE OPERATION
• 3.4.1. STARTING ENGINE
• 3.4.2. OPERATION
• 3.4.3. TRANSPORTATION
• 3.4.4. BATTERY
• 3.4.5. TOWING
• 3.4.6. LIFTING OBJECTS WITH BUCKET
• 3.5. SAFETY MAINTENANCE INFORMATION
• 4. OPERATION
• 4.1. MACHINE VIEW ILLUSTRATIONS
• 4.1.1. OVERALL MACHINE VIEW
• 4.1.2. CONTROLS AND GAUGES
• 4.2. DETAILED CONTROLS AND GAUGES
• 4.2.1. METERS, LAMPS
• 4.2.2. SWITCHES
• 4.2.3. CONTROL LEVERS AND PEDALS
• 4.2.4. VARIABLE BLADE
• 4.2.5. ENGINE HOOD
• 4.2.6. FUSE
• 4.2.7. BLOCK FUSE
• 4.2.8. OPERATION MANUAL STORAGE
• 4.3. MACHINE OPERATIONS AND CONTROLS
• 4.3.1. BEFORE STARTING ENGINE
• 4.3.2. STARTING ENGINE
• 4.3.3. AFTER STARTING ENGINE
• 4.3.4. STOPPING THE ENGINE
• 4.3.5. CHECK AFTER SHUT OFF ENGINE
• 4.3.6. MACHINE OPERATION
• 4.3.7. STEERING THE MACHINE
• 4.3.8. SWINGING
• 4.3.9. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 4.3.10. PROHIBITED OPERATIONS
• 4.3.11. GENERAL OPERATION INFORMATION
• 4.3.12. TRAVELING ON SLOPES
• 4.3.13. ESCAPE FROM MUD
• 4.3.14. WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR
• 4.3.15. BUCKET REPLACEMENT
• 4.3.16. PARKING MACHINE
• 4.3.17. MACHINE INSPECTION AFTER DAILY WORK
• 4.3.18. RUBBER SHOES (MACHINE WITH RUBBER SHOES ONLY)
• 4.4. TRANSPORTATION
• 4.4.1. TRANSPORTATION PROCEDURE
• 4.4.2. LOADING AND UNLOADING WITH TRAILER
• 4.4.3. LIFTING MACHINE
• 4.4.4. SHIPPING MACHINE INFORMATION
• 4.5. COLD WEATHER OPERATION
• 4.5.1. COLD WEATHER OPERATION INFORMATION
• 4.5.2. AFTER DAILY WORK COMPLETION
• 4.5.3. AFTER COLD WEATHER SEASON
• 4.6. LONG TERM STORAGE
• 4.6.1. BEFORE STORAGE
• 4.6.2. DURING STORAGE
• 4.6.3. AFTER STORAGE
• 4.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 4.7. TROUBLES AND ACTIONS
• 4.7.1. RUNNING OUT OF FUEL
• 4.7.2. PHENOMENA THAT ARE NOT FAILURES
• 4.7.3. TOWING THE MACHINE
• 4.7.4. SEVERE JOB CONDITION
• 4.7.5. DISCHARGED BATTERY
• 4.7.6. OTHER TROUBLE
• 5. MAINTENANCE
• 5.1. MAINTENANCE INFORMATION
• 5.2. OUTLINE OF SERVICE
• 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 5.2.2. ELECTRIC SYSTEM MAINTENANCE
• 5.3. WEAR PARTS
• 5.3.1. WEAR PARTS LIST
• 5.4. LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS
• 5.4.1. PROPER SELECTION
• 5.5. TIGHTENING TORQUE SPECIFICATIONS
• 5.5.1. TIGHTENING TORQUE LIST
• 5.6. SAFETY CRITICAL PARTS
• 5.6.1. SAFETY CRITICAL PARTS LIST
• 5.7. MAINTENANCE SCHEDULE
• 5.7.1. MAINTENANCE SCHEDULE CHART
• 5.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 5.8. MAINTENANCE PROCEDURE
• 5.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 5.8.2. WHEN REQUIRED
• 5.8.3. CHECK BEFORE STARTING
• 5.8.4. EXPLANATION OF SYMBOLS FOR LUBRICATION STANDARD TABLE
• 5.8.5. EVERY 100 HOURS MAINTENANCE
• 5.8.6. EVERY 250 HOURS MAINTENANCE
• 5.8.7. EVERY 500 HOURS MAINTENANCE
• 5.8.8. EVERY 1000 HOURS MAINTENANCE
• 5.8.9. EVERY 2000 HOURS MAINTENANCE
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 7. ATTACHMENTS, OPTIONS
• 7.1. ATTACHMENTS AND OPTIONS GENERAL INFORMATION
• 7.1.1. SAFETY FIRST
• 7.1.2. ATTACHMENT INSTALLATION
• 7.2. BUCKET WITH HOOK
• 7.2.1. HOOK CONDITION
• 7.2.2. PROHIBITED OPERATIONS
• 7.3. ATTACHMENT GUIDE
• 7.3.1. ATTACHMENT COMBINATIONS
• 7.4. HANDLING ARM WITH BUILTIN BREAKER
• 7.4.1. BUCKET POSTURE
• 7.4.2. REMOVING AND INSTALLING CHISEL
• 7.4.3. PROCEDURE FOR BREAKER OPERATIONS
• 7.4.4. PRECAUTIONS WHEN CARRYING OUT BREAKER OPERATIONS
• 7.4.5. STOWING CHISEL, DUMMY CHISEL
• 7.4.6. PRECAUTIONS WHEN CARRYING OUT BUCKET OPERATIONS
• 7.4.7. HANDLING DUMMY LINK
• 7.4.8. CHECK BEFORE STARTING
• 7.4.9. SPECIFICATIONS
• 7.5. HANDLING BUCKET COUPLER
• 7.5.1. PROCEDURE FOR REMOVING BUCKET
• 7.5.2. PROCEDURE FOR INSTALLING BUCKET
• 7.6. HANDLING FOLDING TOPS CANOPY
• 7.7. RECOMMENDED ATTACHMENT OPERATIONS
• 7.7.1. HYDRAULIC BREAKER
• 8. INDEX