Komatsu PC1600-1 Hydraulic Excavator Field Assembly Manual SEAW021TA102

Description

• Model List:
  • PC1600-1 Hydraulic Excavator

• 1. COVER
• 2. CONTENTS
• 3. GENERAL
• 3.1. A1 POINTS REGARDING LOCAL ASSEMBLY
• 3.2. A2 PRECAUTIONS WHEN ASSEMBLING,TIGHTENING TORQUE OF BOLTS,SCREWS AND TAPER SEAL HOLES
• 3.3. A3 SEPARATE UNITS (TRANSPORTATION KITS)
• 3.4. A4 LIST OF PARTS SENT INDIVIDUALLY
• 3.5. A5 ASSEMBLY PROCEDURE,ASSEMBLY EQUIPMENT,AND SCHEDULE
• 3.6. A6 KIT LAYOUT DIAGRAM
• 3.7. A7 TOOLS AND EQUIPMENT TO BE USED
• 4. ASSEMBLY OF CHASSIS
• 4.1. B1 ASSEMBLY OF TRACK FRAME AND AXLE
• 4.2. B2 TRAVEL MOTOR PIPING
• 4.3. B3 IDLER CUSHION CYLINDER PIPING
• 4.4. B4 INSTALLATION OF TRAVEL MOTOR GUARD
• 4.5. B5 FILLING SWING CIRCLE WITH GREASE
• 4.6. B6 ASSEMBLY OF REVOLVING FRAME ASSEMBLY AND AXLE ASSEMBLY
• 4.7. B7 SWIVEL TRAVEL PIPING
• 4.8. B8 SWING CIRCLE GREASE TUBE PIPING
• 4.9. B9 INSTALLATION OF LEFT AND RIGHT LADDERS
• 4.10. B10 INSTALLATION OF LEFT CATWALK
• 4.11. B11 INSTALLATION OF RIGHT CATWALK
• 4.12. B12 INSTALLATION OF CATWALK,HANDRAIL BESIDE OPERATORS CAB
• 4.13. B13 INSTALLATION OF OPERATORS CAB LADDER
• 4.14. B14 INSTALLATION OF OPERATORS CAB HANDRAIL
• 4.15. B15 INSTALLATION OF OPERATORS CAB LADDER,HANDRAIL
• 4.16. B16 INSTALLATION OF HANDRAIL AT REAR OF OPERATORS CAB
• 4.17. B17 INSTALLATION OF HANDRAIL FOR STEP AT REAR OF OPERATORS CAB
• 4.18. B18 OPERATORS CAB FRONT FRAME,HANDRAIL
• 4.19. B19 LEFT DECK HANDRAIL
• 4.20. B20 RIGHT DECK HANDRAIL
• 4.21. B21 INSTALLATION OF LADDER ON TOP OF HYDRAULIC TANK
• 4.22. B22 INSTALLATION OF COUNTERWEIGHT
• 4.23. B23 INSTALLATION OF COUNTERWEIGHT LADDERS
• 4.24. B24 INSTALLATION OF HANDRAIL ON TOP OF FUEL TANK,COUNTERWEIGHT
• 4.25. B25 INSTALLATION OF FUEL TANK VIBRATION STOPPER BRACKET
• 4.26. B26 INSTALLATION OF GREASE REEL,HOSE,BRACKET
• 4.27. B27 INSTALLATION OF LEFT CAB BASE ASSEMBLY
• 4.28. B28 INSTALLATION OF OPERATORS CAB ASSEMBLY
• 4.29. B29 INSTALLATION OF WIPER MOTOR COVER INSIDE OPERATORS CAB
• 4.30. B30 INSTALLATION OF OPERATORS CAB ASSEMBLY
• 4.31. B31 CONNECTION OF HYDRAULIC PIPING OF OPERATORS CAB ASSEMBLY
• 4.32. B32 CONNECTION OF WIRING OF LEFT CAB BASE ASSEMBLY
• 4.33. B33 CONNECTION OF WIRING OF OPERATORS CAB ASSEMBLY
• 4.34. B34 CONNECTION OF WINDOW WASHER HOSE OF OPERATORS CAB ASSEMBLY
• 4.35. B35 CONNECTION OF AIR PIPING OF LEFT CAB BASE ASSEMBLY
• 4.36. B36 CONNECTION OF GREASE PIPING OF OPERATORS CAB ASSEMBLY
• 4.37. B37 CONNECTION OF AIR CONDITIONER PIPING OF LEFT CAB BASE ASSEMBLY
• 4.38. B38 CONNECTION OF AIR CONDITIONER PIPING OF OPERATORS CAB ASSEMBLY
• 4.39. B39 INSTALLATION OF COUNTERWEIGHT LAMP (OPTION)
• 4.40. B40 START ENGINE
• 4.41. B41 FINAL TIGHTENING OF SWING CIRCLE MOUNTING BOLTS
• 5. INSTALLATION OF BACKHOE
• 5.1. C1 INSTALLATION OF BOOM CYLINDER TO CHASSIS
• 5.2. C2 INSTALLATION OF BOOM CYLINDER PIPING
• 5.3. C3 BLEEDING AIR FROM BOOM CYLINDER
• 5.4. C4 BOOM SUBASSEMBLY
• 5.5. C5 INSTALLATION OF BOOM ASSEMBLY
• 5.6. C6 INSTALLATION OF BOOM CYLINDER TOP PIN
• 5.7. C7 CONNECTION OF ARM ASSEMBLY TO BOOM
• 5.8. C8 INSTALLATION OF HOSES BETWEEN BOOM AND CHASSIS
• 5.9. C9 INSTALLATION OF ARM CYLINDER TOP PIN
• 5.10. C10 BLEEDING AIR FROM ARM CYLINDER
• 5.11. C11 INSTALLATION OF HYDRAULIC HOSES BETWEEN BOOM AND ARM
• 5.12. C12 CONNECTION OF GREASE PIPING BETWEEN BOOM AND CHASSIS
• 5.13. C13 CONNECTION OF WIRING BETWEEN BOOM AND CHASSIS
• 5.14. C14 INSTALLATION OF HOSES BETWEEN BOOM AND CHASSIS
• 5.15. C15 INSTALLATION OF HYDRAULIC HOSE,CLAMPS BETWEEN BOOM AND CHASSIS
• 5.16. C16 CONNECTION OF BUCKET ASSEMBLY TO ARM
• 5.17. C17 INSTALLATION OF BUCKET LINK
• 5.18. C18 BLEEDING AIR FROM BUCKET CYLINDER
• 6. INSTALLATION OF LOADING SHOVEL
• 6.1. D1 INSTALLATION OF BOOM CYLINDER TO CHASSIS
• 6.2. D2 INSTALLATION OF BOOM CYLINDER PIPING
• 6.3. D3 BLEEDING AIR FROM BOOM CYLINDER
• 6.4. D4 BOOM SUBASSEMBLY
• 6.5. D5 INSTALLATION OF BOOM ASSEMBLY
• 6.6. D6 INSTALLATION OF BUCKET CYLINDER FOOT PORTION
• 6.7. D7 ARM SUBASSEMBLY
• 6.8. D8 INSTALLATION OF ARM ASSEMBLY
• 6.9. D9 INSTALLATION OF ARM CYLINDER TOP PIN
• 6.10. D10 BLEEDING AIR FROM ARM CYLINDER
• 6.11. D11 INSTALLATION OF SIDE LINK
• 6.12. D12 INSTALLATION OF HOSE BETWEEN BOOM AND CHASSIS
• 6.13. D13 INSTALLATION OF HYDRAULIC HOSE BETWEEN BOOM AND ARM
• 6.14. D14 INSTALLATION OF FRONT LINK
• 6.15. D15 CONNECTION OF BUCKET ASSEMBLY TO ARM
• 6.16. D16 BLEEDING AIR FROM BUCKET CYLINDER
• 6.17. D17 CONNECTION OF BOTTOM CYLINDER HOSE
• 6.18. D18 BLEEDING AIR FROM BOTTOM CYLINDER
• 6.19. D19 CONNECTION OF GREASE HOSE BETWEEN BOOM AND ARM
• 6.20. D20 CONNECTION OF GREASE HOSE AT THE ARM CYLINDER TOP
• 6.21. D21 CONNECTION OF GREASE HOSE AT THE ARM CYLINDER FOOT
• 6.22. D22 CONNECTION OF GREASE PIPING BETWEEN BOOM AND CHASSIS
• 6.23. D23 CONNECTION OF WIRING BETWEEN BOOM AND CHASSIS
• 6.24. D24 INSTALLATION OF ARM POTENTIOMETER
• 6.25. D25 ADJUSTMENT OF WORK EQUIPMENT POTENTIOMETER
• 6.26. D26 ADJUSTMENT OF WORK EQUIPMENT CONTROL BOX (LOADING SHOVEL)
• 7. CHECK OF ALL PARTS DURING AND AFTER ASSEMBLY
• 7.1. E1 CHECK OF ALL PARTS DURING AND AFTER ASSEMBLY WITH FIELD ASSEMBLY INSPECTION REPORT
• 7.2. E2 FLUSH THE HYDRAULIC CIRCUIT AS FOLLOWS