Komatsu PC1600-1 Hydraulic Excavator Operation and Maintenance Manual SEAM007801

Description

• Model List:
  • PC1600-1 Hydraulic Excavator

• 1. COVER
• 2. FOREWORD
• 3. SAFETY INFORMATION
• 4. INTRODUCTION
• 5. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 6. CONTENTS
• 7. SAFETY
• 7.1. GENERAL PRECAUTIONS
• 7.2. PRECAUTIONS DURING OPERATION
• 7.2.1. BEFORE STARTING ENGINE
• 7.2.2. OPERATING MACHINE
• 7.2.3. TRANSPORTATION
• 7.2.4. BATTERY
• 7.3. PRECAUTIONS FOR MAINTENANCE
• 7.3.1. BEFORE CARRYING OUT MAINTENANCE
• 7.3.2. DURING MAINTENANCE
• 7.4. POSITION FOR ATTACHING SAFETY LABELS
• 8. OPERATION
• 8.1. GENERAL VIEW
• 8.1.1. GENERAL VIEW OF MACHINE
• 8.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 8.2. EXPLANATION OF COMPONENTS
• 8.2.1. MACHINE MONITOR
• 8.2.2. METER AND LAMP
• 8.2.3. SWITCHES
• 8.2.4. CONTROL LEVERS
• 8.2.5. DOOR LOCK
• 8.2.6. DUST INDICATOR
• 8.2.7. POCKET
• 8.2.8. AIR CONDITIONER
• 8.2.9. RADIO
• 8.2.10. FUSE
• 8.2.11. CONTROLLERS
• 8.2.12. TOOL BOX
• 8.2.13. GREASE PUMP
• 8.2.14. HANDLING GREASE PUMP
• 8.2.15. HANDLING ACCUMULATOR
• 8.3. OPERATION
• 8.3.1. CHECK BEFORE STARTING ENGINE
• 8.3.2. STARTING ENGINE
• 8.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 8.3.4. MOVING MACHINE OFF
• 8.3.5. STEERING MACHINE
• 8.3.6. STOPPING MACHINE
• 8.3.7. SWINGING
• 8.3.8. OPERATION OF WORK EQUIPMENT
• 8.3.9. WORKING MODE SELECTION
• 8.3.10. PROHIBITIONS FOR OPERATION
• 8.3.11. PRECAUTIONS FOR OPERATION
• 8.3.12. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
• 8.3.13. HOW TO ESCAPE FROM MUD
• 8.3.14. WORK POSSIBLE USING HYDRAULIC EXCAVATOR
• 8.3.15. PARKING MACHINE
• 8.3.16. CHECK AFTER FINISHING WORK
• 8.3.17. STOPPING ENGINE
• 8.3.18. CHECK AFTER STOPPING ENGINE
• 8.3.19. LOCKING
• 8.4. TRANSPORTATION
• 8.4.1. PRECAUTIONS FOR TRANSPORTATION
• 8.4.2. PARTS FOR TRANSPORT
• 8.5. COLD WEATHER OPERATION
• 8.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 8.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 8.5.3. AFTER COLD WEATHER
• 8.6. LONGTERM STORAGE
• 8.6.1. BEFORE STORAGE
• 8.6.2. DURING STORAGE
• 8.6.3. AFTER STORAGE
• 8.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 8.7. TROUBLESHOOTING
• 8.7.1. PHENOMENA THAT ARE NOT FAILURES
• 8.7.2. PRECAUTIONS ON PARTICULAR JOBSITES
• 8.7.3. IF BATTERY IS DISCHARGED
• 8.7.4. OTHER TROUBLE
• 9. MAINTENANCE
• 9.1. GUIDES TO MAINTENANCE
• 9.2. OUTLINES OF SERVICE
• 9.2.1. OUTLINE OF OIL,FUEL,COOLANT
• 9.2.2. OUTLINE OF ELECTRICAL SYSTEM
• 9.2.3. OUTLINE OF HYDRAULIC SYSTEM
• 9.2.4. RELEASING PRESSURE
• 9.2.5. BLEEDING AIR FROM CIRCUIT
• 9.2.6. OIL FILTER AND LEVEL GAUGE POSITIONS
• 9.3. CONSUMABLE PARTS LIST
• 9.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 9.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 9.5.1. INTRODUCTION OF NECESSARY TOOLS
• 9.5.2. TORQUE LIST
• 9.6. PERIODIC REPLACEMENT OF CRITICAL SAFETY PARTS
• 9.7. MAINTENANCE SCHEDULE CHART
• 9.7.1. MAINTENANCE SCHEDULE CHART
• 9.8. SERVICE PROCEDURE
• 9.8.1. INITIAL 100 HOURS SERVICE
• 9.8.2. INITIAL 250 HOURS SERVICE
• 9.8.3. WHEN REQUIRED
• 9.8.4. CHECK BEFORE STARTING
• 9.8.5. EVERY 10 HOURS SERVICE
• 9.8.6. EVERY 250 HOURS SERVICE
• 9.8.7. EVERY 500 HOURS SERVICE
• 9.8.8. EVERY 1000 HOURS SERVICE
• 9.8.9. EVERY 2000 HOURS SERVICE
• 9.8.10. EVERY 4000 HOURS SERVICE
• 10. SPECIFICATIONS
• 10.1. SPECIFICATIONS
• 11. OPTIONS, ATTACHMENTS
• 11.1. GENERAL PRECAUTIONS
• 11.1.1. PRECAUTIONS RELATED TO SAFETY
• 11.1.2. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
• 11.2. INTRODUCTION OF ATTACHMENTS
• 11.2.1. SELECTION OF BUCKET TEETH
• 11.3. USING SEAT BELT
• 11.3.1. SEAT BELT
• 12. BACK HOE SHOVEL
• 12.1. GENERAL LOCATIONS
• 12.2. INSTRUMENTS AND CONTROLS
• 12.2.1. SWITCHES
• 12.2.2. CONTROL LEVERS
• 12.2.3. FUSE BOX
• 12.3. OPERATIONS
• 12.3.1. OPERATION OF WORK EQUIPMENT
• 12.3.2. CHECK BEFORE STARTING ENGINE
• 12.3.3. PRECAUTIONS DURING OPERATION
• 12.3.4. WORK POSSIBLE USING HYDRAULIC EXCAVATOR
• 12.3.5. PHENOMENA THAT DO NOT INDICATE FAILURE
• 12.4. PRECAUTIONS WHEN DISASSEMBLING MACHINE
• 12.5. OUTLINES OF SERVICE
• 12.5.1. OIL FILLER AND LEVEL GAUGE POSITIONS
• 12.6. SERVICE PROCEDURE
• 12.6.1. CHECK BEFORE STARTING
• 12.6.2. EVERY 10 HOURS SERVICE
• 12.7. TRANSPORTATION
• 12.7.1. PARTS FOR TRANSPORT
• 12.8. CONSUMABLE PARTS LIST
• 12.9. SPECIFICATIONS